Characterization of Innovative Manure Treatment Components

Purpose

Improvements in manure treatment/nutrient management are an important need for dairy farms to move substantively towards sustainability. This project quantifies several individual manure treatment components and component assemblies targeted to address farm/environment needs. Project outcomes should help dairy farms to make better-informed decisions about manure/nutrient management systems.

Societal demand for farms to reduce their environmental impact is driving the need for improved and cost-effective manure/nutrient management options. Dairy farms may need advanced manure treatment systems to be economically, environmentally, and societally sustainable.

What Did We Do?

Specific treatments being evaluated include anaerobic digestion, active composting, sequencing batch reactors, solid-liquid separation systems including, screw press separation, dissolved air floatation, centrifuging, and solid treatment systems including bedding recovery units and pelletization. We are working with a farm that has an anaerobic digester and screw press separators. They have been planning to install a Dissolved Air Flotation (DAF) system. The farm was approached with an in-vessel composting technology “active composting” to determine if it could effectively convert portions of the digested separated liquid flow to a stabilized solid that could be pelletized and exported, while the liquids could be further treated to become dilute enough to be spray irrigated on a limited acreage.

What Have We Learned?

We learned that although the active composting process was able to quickly produce stabilized high solid content material from a variety of mixes of digested separated liquid and dried shavings, the energy needed ranged from $9 to $14 per cow per day. Through volume/time calculations, the pumping system from the reception pit to the digester and the post digestion pit to the separators varied although the % solids were consistent. Doppler flow meters purported to be able to measure manure did not give consistent volume results. Screw press solid liquid separation can result in a bedding product with relatively low moisture (60%) from anaerobically digested dairy manure.  Determining an optimum manure treatment system for dairy manure will be difficult given the variability from farm to farm.

Future Plans

Specific treatments yet to be evaluated include: anaerobic sequencing batch reactors, solid liquid separation systems including dissolved air floatation (DAF), centrifuging, and solid treatment systems including bedding recovery units (BRU) and pelletization. Covid supply chain issues and travel restrictions have slowed progress. The DAF system can be directly analyzed as it is installed on the dairy. A neighboring farm has a BRU that will be sampled and analyzed. Data from a centrifuge and pelletizer will be obtained from the literature. Putting the process in a treatment train will be explored on a spreadsheet.

Authors

Peter Wright, Agricultural Engineer, PRO-DAIRY, Cornell University

Corresponding author email address

pew2@cornell.edu

Additional authors

Lauren Ray, Environmental Energy Engineer, PRO-DAIRY, Cornell University
Curt Gooch, Emeritus Senior Extension Associate, Cornell University

Additional Information

We have completed several fact sheets including Manure Basics, Advanced Manure Treatment – Part 1:  Overview, Part 2:  Phosphorus recovery technologies, Part 3:  Nitrogen recovery technologies, and Part 4:  Energy extraction. These are available at: https://cals.cornell.edu/pro-dairy/our-expertise/environmental-systems/manure-management/manure-treatment

Publications: Peter Wright, Karl Czymmek, and Tim Terry “Food waste coming to your farm? Consider where the nutrients go and manure processing for nutrient export” PRO-DAIRY The Manager, contained in Progressive Dairy Vol. 35 No. 5 March 12, 2021

Acknowledgements

This work was supported by a joint research and extension program funded by the Cornell University Agricultural Experiment Station (Hatch funds) and Cornell Cooperative Extension (Smith Lever funds) received from the National Institutes for Food and Agriculture (NIFA,) U.S. Department of Agriculture. Any opinions, findings, conclusions, or recommendations expressed in this publication are those of the author(s) and do not necessarily reflect the view of the U.S. Department of Agriculture.  New York State Pollution Prevention Institute (NYSP2I) at the Golisano Institute for Sustainability (GIS) paid for the sampling that was funded by a grant to RIT from by the Environmental Protection Fund as administered by the NYS Department of Environmental Conservation.

 

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2022. Title of presentation. Waste to Worth. Oregon, OH. April 18-22, 2022. URL of this page. Accessed on: today’s date.

University of Idaho Sustainable Agriculture project seeks to create a bioeconomy from dairy byproducts to increase nutrient recycling

Purpose

This Sustainable Agriculture Systems project is called “Idaho Sustainable Agriculture Initiative for Dairy (ISAID).” Its main purpose is to create a bioeconomy around dairy manure and its byproducts, generating a circular use and economy of nutrients (Figure 1). Idaho is currently the third largest milk-producing state in the USA (USDA-NASS, 2021). Idaho dairy farms typically operate as confined operations that concentrate a significant amount of manure and nutrients in relatively small areas. Over the years, this situation has increased the concentration of nutrients in farms surrounding dairies. Meanwhile, distant farms may not benefit from using those nutrients (Leytem, et al. 2021). Except for its exceptional fertilizer and soil amendment value (USEPA, 2015), dairy manure is seen as a nuisance that needs to be managed well. Manure handling and use generate expenses for the producers and may be a nuisance for the neighboring communities and a potential environmental risk for the areas surrounding dairy production (Berg, et al. 2017; Moore and Ippolito, 2009; Sheffield, et al. 2008). This multidisciplinary project aims to create bioproducts from manure to significantly change the nutrient balance and the economic impact for producers in the region. Implementing the various strategies included in the project will help export nutrients to in-need areas within the region or outside the watershed altogether. In addition, increased income from manure processing would allow for better management and reduction of overall costs associated with nutrient management in the region.  The ISAID project includes three main areas that are integrated to generate the highest impact possible. Research, Extension, and Education are the distinctive areas of work. Still, these areas don’t work as silos, having a lot of integration to get the most of everybody’s work in the project.

What Did We Do?

Figure 1. Dairy bioeconomy

A group of 25 researchers in diverse areas of expertise obtained a USDA-NIFA Sustainable Agricultural Systems grant to conduct long-term (five years or more) projects. On the research side, the multifaceted studies that are under development include: use of amendments in manure composting to increase compost quality and value, reducing air emissions; nutrients’ extraction from various fractions of manure treatment to concentrate specific nutrients for individual commercialization (including nitrogen, phosphorous, and carbon); generation of hydrochar and biochar from dairy manure; bio-plastics production; cover crops use to increase nutrient extraction and soil health; fine-tuning fertilizer guides for crops using manure, compost, and other bioproducts. Analysis of each product’s economic and social impact separately and as a multi-prong approach. The extension component includes outreach to livestock and crop producers, local authorities, and communities to communicate the applicability of researched technologies and techniques, their impacts, benefits and challenges. The development of programs to train producers, allied industry, their workforce government employees on the diverse applications resulting from the project. The education component includes the participation of graduate and undergraduate students in all facets of the project and the development of educational programs for undergraduate and graduate students on topics associated with manure and nutrient management, bioeconomy, and on-farm application and management of these technologies and techniques.

What Have We Learned?

This project just finished the first of its five years; most of the projects are in the inception phase. We are generating baseline data and linking together diverse processes to determine possible interactions and needed extension and instructional needs. The corresponding poster includes a detailed list of projects associated with the grant, their corresponding principal investigators, and any recent advances. Some examples of project outcomes include the Water Machine that extracts phosphorous from waters with high nutrient content. Ammonia extraction from dairy wastewater. Enhanced composting using zeolites, pumice, biochar, and balanced carbon. Cover crops and corn silage as dual and double cropping. Hydrochar production from dairy manure and bioplastics. We are working on obtaining stakeholders’ input through diverse methods to help assess the needs of the industry and communities and guide the evolution of the research, extension, and education processes.

Future Plans

The project will continue to gather data and evolve. Collaborations and graduate student inquiries about inclusion in some projects are welcomed. We will offer updates at various conferences, including the next Waste to Worth.

Authors

Mario E. de Haro Martí, Extension Educator, University of Idaho Extension, Central District

Corresponding author email address

mdeharo@uidaho.edu

Additional authors

Mireille Chahine, Extension Dairy Specialist, Department of Animal, Veterinary and Food Science, University of Idaho

Linda Schott, Extension Nutrient and Waste Management Specialist,  Department of Soil and Water Systems, University of Idaho

Additional Information

ISAID Website: https://www.uidaho.edu/extension/nutrient-management/isaid

Facebook: https://www.facebook.com/uofiisaid

Instagram: https://www.instagram.com/uofiisaid/

Acknowledgements

This ISAID project is supported by USDA-NIFA SAS award #2020-69012-31

References

Berg, M., Meehan, M., and Scherer T. 2017. Environmental Implications of Excess Fertilizer and Manure on Water Quality. NM1281. https://www.ag.ndsu.edu/publications/environment-natural-resources/environmental-implications-of-excess-fertilizer-and-manure-on-water-quality

Leytem, A. B., Williams, P., Zuidema, S., Martinez, A., Chong, Y. L., Vincent, A., Vincent, A., et al. 2021. Cycling Phosphorus and Nitrogen through Cropping Systems in an Intensive Dairy Production Region. Agronomy, 11(5), 1005. MDPI AG. http://dx.doi.org/10.3390/agronomy11051005

Moore, A. and Ippolito, J. 2009. Dairy Manure Field Applications—How Much is Too Much? CIS1156. http://www.extension.uidaho.edu/publishing/pdf/CIS/CIS1156.pdf

Sheffield, R. E., Ndegwa, P., Gamroth, M., and de Haro Martí, M. E. 2008. Odor Control Practices for Northwest Dairies. CIS1148. http://www.extension.uidaho.edu/publishing/pdf/CIS/CIS1148.pdf

USDA-NASS. 2021. Quick Stats. Retrieved 02 27, 2022, from National Agricultural Statistics Service: https://quickstats.nass.usda.gov

USEPA. 2015. Beneficial Uses of Manure and Environmental Protection. Fact Sheet. https://www.epa.gov/sites/default/files/2015-08/documents/beneficial_uses_of_manure_final_aug2015_1.pdf