Early Stage Economic Modeling of Gas-permeable Membrane Technology Applied to Swine Manure after Anaerobic Digestion

 

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Purpose

The objective of this study was to conduct cost versus design analysis for a gas-permeable membrane system using data from a small pilot scale experiment and projection of cost versus design to farm scale.

What did we do?

This reported work includes two major steps. First, the design of a small pilot scale batch gas-permeable membrane system was scaled to process effluent volumes from a commercial pig farm. The scaling design maintained critical process operating parameters of the experimental membrane system and introduced assumed features to characterize effluent flows from a working pig farm with an anaerobic digester. The scaled up design was characterized in a spreadsheet model. The second step was economic analysis of the scaled-up model of the membrane system. The objective of the economic analysis was to create information to guide subsequent experiments towards commercial development of the technology. The economic analysis was performed by introducing market prices for components, inputs, and products and then calculating effects on costs and on performance of changes in design parameters.

What have we learned?

First, baseline costs and revenues were calculated for the scaled up experimental design. The commercial scale design of a modular gas-permeable membrane system was modeled to treat 6 days accumulation of digester effluent at 16,300 gallons per day resulting in a batch capacity of 97,800 gallons. The modeled large scale system is 19,485 times the capacity of the 5.02 gallon experimental pilot system. The installation cost of the commercial scale system was estimated to be $903,333 for a system treating 97,800 gallon batches over a 6 day period.

At $1/linear ft. and 7.9 ft./gallon of batch capacity, membrane material makes up 86% of the estimated installation cost. Other installation costs include PVC pipes, pumps, aerators, tanks, and other parts and equipment used to assemble the system, as well as water to dilute the concentrated acid prior to initiating circulation. The annual operating cost of the system includes concentrated sulfuric acid consumed in the process. Using limited experimental data on this point, we assume a rate of 0.009 gallons (0.133 pounds) of acid per gallon of digester effluent treated. At a price of $1.11 per gallon ($0.073/lb) of acid, acid cost per gallon of effluent treated is $0.010. Other operating costs include electric power, labor, and repairs and maintenance of the membrane and other parts of the system estimated at 2% of investment cost for non-moving parts and 6% of investment for moving parts. Potential annual revenue from the system includes the value of ammonium sulfate produced. Over the 6 day treatment period, if 85% of the TAN-N in the digester effluent is removed by the process, and if 100% of the TAN-N removed is recovered as ammonium sulfate, and given the TAN-N concentration in digester effluent was 0.012 pounds per gallon (1401 mg/l), then 0.01 pounds of TAN-N are captured per gallon of effluent treated. At an ammonium sulfate fertilizer price of $588/ton or $0.294/pound and ammonium sulfate production of 0.047 pounds (0.01 pounds TAN-N equivalent), potential revenue is $0.014 per gallon of effluent treated. No price is attached here for the elimination of internal and external costs associated with potential release to the environment of 0.01 pounds TAN-N per gallon of digester effluent or 59,073 pounds TAN-N per year from the system modeled here.

Several findings and questions, reported here, are relevant to next steps in experimental evaluation and commercial development of this technology.

1. Membrane price and/or performance can be improved to substantially reduce installation cost. Membrane material makes up 86% of the current estimated installation cost. Each 10% reduction in the product of membrane price and length of membrane tube required per gallon capacity reduces estimated installation cost per gallon capacity by 8.6%.

2. The longevity and maintenance requirements of the membrane in this system were not examined in the experiment. Installation cost recovery per gallon of effluent decreases at a declining rate with longevity. For example, Cost Recovery Factors (percentage of initial investment charged as an annual cost) at 6% annual interest rate vary with economic life of the investment as follows: 1 year life CRF = 106%, 5 year life CRF = 24%, 10 year life CRF = 14% . Repair costs are often estimated as 2% of initial investment in non-moving parts. In the case of the membrane, annual repair and maintenance costs may increase with increased longevity. Longevity and maintenance requirements of membranes are important factors in determining total cost per gallon treated.

3. Based on experimental performance data (TAN removal in Table 1) and projected installation cost for various design treatment periods ( HRT = 2, 3, 4, 5, or 6 days), installation cost per unit mass of TAN removal decreases and then increases with the length of treatment period. The minimum occurs at HRT = 4 days when 68% reduction of TAN-N in the effluent has been achieved.

Table 1. Comparison of installation cost and days of treatment capacity

4. Cost of acid relative to TAN removal from the effluent and relative to fertilizer value of ammonium sulfate produced per gallon of effluent treated are important to operating cost of the membrane system. These coefficients were beyond the scope of the experiment although some pertinent data were generated. Questions are raised about the fate of acid in circulation. What fraction of acid remains in circulation after a batch is completed? What fraction of acid reacts with other constituents of the effluent to create other products in the circulating acid solution? What fraction of acid escapes through the membrane into the effluent? Increased efficiency of TAN removal from the effluent per unit of acid consumed will reduce the cost per unit TAN removed. Increased efficiency of converting acid to ammonium sulfate will reduce the net cost of acid per gallon treated.

5. Several operating parameters that remain to be explored affect costs and revenues per unit of effluent treated. Among those are parameters that potentially affect TAN movement through the membrane such as: a) pH of the effluent and pH of the acid solution in circulation, b) velocity of liquids on both sides of the membrane, and c) surface area of the membrane per volume of liquids; effluent and acid solution, in the reactor. Similarly, the most profitable or cost effective method of raising pH of the digester effluent remains to be determined, as it was beyond the scope of the current study. Aeration was used in this experiment and in the cost modeling. Aeration may or may not be the optimum method of raising pH and the optimum is contingent on relative prices of alternatives as well as their effect on overall system performance. Optimization of design to maximize profit or minimize cost requires knowledge of these performance response functions and associated cost functions.

6. Management of ammonium sulfate is a question to be addressed in future development of this technology. Questions that arise include: a) how does ammonium sulfate concentration in the acid solution affect rates of TAN removal and additional ammonia sulfate production, b) how can ammonium sulfate be removed from, or further concentrated in, the acid solution, c) can the acid solution containing ammonium sulfate be used without further modification and in which processes, d) what are possible uses for the acid solution after removal of ammonium sulfate, e) what are the possible uses for the effluent after removal of some TAN, and f) what are the costs and revenues associated with each of the alternatives. Answers to these questions are important to designing the membrane system and associated logistics and markets for used acid solution and ammonium sulfate. The realized value of ammonium sulfate and the cost (and revenue) of used acid solution are derived from optimization of this p art of the system.

7. LCA work on various configurations and operating parameters of the membrane system remains to be done. Concurrent with measurement of performance response functions for various parts of the membrane system, LCA work will quantify associated use of resources and emissions to the environment. Revenues may arise where external benefits are created and markets for those benefits exist. Where revenues are not available, marginal costs per unit of emission reduction or resource extraction reduction can be calculated to enable optimization of design across both profit and external factors.

Future Plans

A series of subsequent experiments and analyses are suggested in the previous section. Suggested work is aimed at improving knowledge of performance response to marginal changes in operating parameters and improving knowledge of the performance of various membranes. Profit maximization, cost minimization, and design optimization across both financial and external criteria require knowledge of performance response functions over a substantial number of variables. The economic analysis presented here addresses the challenge of projecting commercial scale costs and returns with data from an early stage experimental small pilot; and illustrates use of such preliminary costs and returns projections to inform subsequent experimentation and development of the technology. We will continue to refine this economic approach and describe it in future publications.

Corresponding author, title, and affiliation

Kelly Zering, Professor, Agricultural and Resource Economics, North Carolina State University

Corresponding author email

kzering@ncsu.edu

Other authors

Yijia Zhao, Graduate Student at BAE, NCSU; Shannon Banner, Graduate Student at BAE, NCSU; Mark Rice, Extension Specialist at BAE, NCSU; John Classen, Associate Professor and Director of Graduate Programs at BAE, NCSU

Acknowledgements

This project was supported by NRCS CIG Award 69-3A75-12-183.

Recovery of Ammonia and Production of High-Grade Phosphates from Digester Effluents


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Purpose

Conservation and recovery of nitrogen and phosphorus from animal wastes and municipal effluents are important because of economic and environmental reasons. This paper presents a novel technology for separation and recovery of ammonia and phosphorus from liquid swine manure, which has significant amount of nutrients but also contains relatively high moisture content.

What Did We Do?

Phosphorus recovery via magnesium (MgCl2) precipitation was enhanced by combining it with ammonia recovery through gas-permeable membranes and low-rate aeration. Detailed procedures used in the research are provided in Vanotti et al. (2017).

Graphic of gas-permeable membrane

What Have We Learned?

The combination of low-rate aeration and gas-permeable membrane N recovery destroyed the natural carbonate alkalinity in the wastewater and increased pH values, which accelerated ammonia uptake in the gas-permeable membrane system and improved the phosphate recovery.  The process provided 100% phosphorus recovery efficiencies.   Surprisingly, the magnesium phosphates produced contained very-high phosphate grade (46% P2O5 ) similar to commercial superphosphate fertilizer and consistent with the composition of a rare biomineral called newberyite  that is found in guano deposits.   This is an important finding because we were able to produce from wastes a valuable phosphate product with high P2O5 content favored by the fertilizer industry.

Future Plans

Research will be summarized showing consistent results obtained with municipal side-stream effluents.  Economic considerations are provided in Dube et at. (2016).

Corresponding author (name, title, affiliation) 

Matias Vanotti, USDA-ARS

Corresponding author email address  

matias.vanotti@ars.usda.gov

Other Authors 

M.B. Vanotti, P.J. Dube, A.A. Szogi, M.C. Garcia-Gonzalez

Additional Information

Dube, P. J., Vanotti, M. B., Szogi, A. A., and García-González, M. C. (2016): Enhancing recovery of ammonia from swine manure anaerobic digester effluent using gas-permeable membrane technology. Waste Management 49:372–377.

Vanotti, M.B., Szogi, A.A., and Dube, P.J.  (2016): Systems and methods for recovering ammonium and phosphorus from liquid effluents. U.S. Patent Application 15/170,129. U.S. Patent and Trademark Office.

Vanotti, M.B., Dube, P.J., Szogi, A.A., M.C. Garcia-Gonzalez (2017): Recovery of ammonia and phosphate minerals from swine wastewater using gas-permeable membranes. Water Research 112:137-146

Acknowledgements

This article is part of USDA-ARS Project 6082-12630-001-00D “Improvement of Soil Management Practices and Manure Treatment/Handling Systems of the Southern Coastal Plains.”  We acknowledge the field and laboratory assistance of William Brigman and Chris Brown, USDA-ARS, Florence, SC, and the field sampling assistance of Diana Rashash, North Carolina Extension Service/ North Carolina State University.

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2017. Title of presentation. Waste to Worth: Spreading Science and Solutions. Cary, NC. April 18-21, 2017. URL of this page. Accessed on: today’s date.

Development of Pilot Modules for Recovering Gaseous Ammonia from Poultry Manure

Purpose?

There is major interest from producers and the public in implementing best control technologies that would abate ammonia (NH3) emissions from confined livestock and poultry operations by capturing and recovering the nitrogen (NH3-N).

What did we do?

In this study, we continued investigating development of gas-permeable membrane modules as components of new processes to capture and recover gaseous ammonia inside poultry houses, composting facilities, and other livestock installations. The overall research objective was to improve poultry houses with the introduction of nitrogen emission capture technology. There were two milestones during the initial phase of the study: 1) to test ammonia recovery with gas-permeable membranes in a bench system using Maryland’s poultry manure; and 2) to construct and install a pilot ammonia recovery system at the UMES Poultry Research facility.

Figure 1. System for the recovery of gaseous ammonia from poultry waste using gas-permeable membrane module.

Figure 1. System for the recovery of gaseous ammonia from poultry waste using gas-permeable membrane module.

What have we learned?

The prototype ammonia recovery bench system using gas-permeable modules was moved from ARS-Florence to ARS-BARC in Sept. 2013 and tested during three consecutives runs using turkey and chicken manure mixes. The bench unit had two chambers: one was used with recirculating acid solution (1 N H2SO4) and the other was a control that used recirculating water. The control, which used water as the capture solution, was very effective at recovering the ammonia. This finding may lead to more economical ammonia recovery systems in the future.

Figure 2. Prototype ammonia recovery system using gas-permeable modules.

Figure 2.  Prototype ammonia recovery system using gas-permeable modules.

Two pilot ammonia recovery systems using gas-permeable membranes were constructed at ARS-Florence and installed at the UMES poultry research facility in June 2014.  One ammonia recovery module was developed using flat membranes mounted on troughs. The other module was developed using tubular gas-permeable membranes.  The recovery manifolds were placed inside the experimental barns (400 chickens) hanging from the roof and close to the litter. Both systems were installed with the ammonia concentrator tanks outside the barns. They were tested continuously for four months without chickens in the barns. The first flock of birds was placed in the facility Feb. 2015 and also in a control facility without the ammonia recovery modules.  The installed modules will demonstrate the ammonia recovery and the potential poultry production benefits from cleaner air.

Figure 3. Pilot ammonia recovery systems installed in a chicken barn at UMES Poultry Research Facility. At left is a recovery module that uses tubular gas-permeable membranes. At right is a recovery module that uses flat gas-permeable membranes.

Figure 3.  Pilot ammonia recovery systems installed in a chicken barn at UMES Poultry Research Facility.  At left is a recovery module that uses tubular gas-permeable membranes.  At right is a recovery module that uses flat gas-permeable membranes.

Future plans?

The N recovery modules are being demonstrated at the University of Maryland Eastern Shore’s Poultry Research facility.

USDA seeks a commercial partner to develop and market this invention (Gaseous ammonia removal system.  US Patent 8,906,332 B2, issued Dec. 9, 2014). http://www.ars.usda.gov/business/docs.htm?docid=763&page=5

Authors

Matias Vanotti, USDA-ARS, Florence, South Carolina matias.vanotti@ars.usda.gov

Vanotti, M.B.1; Millner, P.D.2 ;Sanchez Bascones, M.3 ;Szogi, A.A.1;  Brigman, P.W.1; Buabeng, F.4; Timmons, J.4 ; Hashem, F.M.4

1USDA-ARS Coastal Plains Soil Water and Plant Research Center, Florence, SC, USA

2USDA-ARS Environmental Microbial and Food Safety, Beltsville, MD, USA

3University of Valladolid, School of Agric. Engineering, Palencia, Spain

4University of Maryland Eastern Shore, Dept. of Agriculture, Food and Resource Sciences,  Princess Anne, MD, USA

Additional information

Szogi, A.A., Vanotti, M.B., and Rothrock, M.J. 2014. Gaseous ammonia removal system.  US Patent 8,906,332 B2, issued Dec. 9, 2014. US Patent and Trademark Office, Washington, DC.

Rothrock Jr, M.J., Szogi, A.A., Vanotti, M.B. 2013. Recovery of ammonia from poultry litter using flat gas permeable membranes. J. of Waste Management. 33:1531-1538

“Recovery of ammonia with gas permeable membranes” research update at USDA-ARS-CPSWPRC website  http://www.ars.usda.gov/Research/docs.htm?docid=22883#ammonia

Acknowledgements

We acknowledge NIFA Project “Novel Integration of Solar Heating with Electricity Generation Technology and Biofiltered Poultry Litter Biofertilizer Production System” and  ARS Project 6657-13630-001-00D “Innovative Animal Manure Treatment Technologies for Enhanced Environmental Quality”. Funding by University of Valladolid/Banco Santander for participation of Dr. Sanchez Bascones as Visiting Scientist is also acknowledged.

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2015. Title of presentation. Waste to Worth: Spreading Science and Solutions. Seattle, WA. March 31-April 3, 2015. URL of this page. Accessed on: today’s date.

Improved Recovery of Ammonia From Swine Manure Using Gas-Permeable Membrane Technology and Aeration

Why Study Nitrogen Recovery from Manure?

Significant efforts are required to abate NH3 emissions from livestock operations. In addition, the costs of fertilizers have rapidly increased in recent years, especially nitrogen fertilizer such as anhydrous ammonia which is made from natural gas. Thus, new technologies for abatement of ammonia emissions in livestock operations are being focussed on N recovery. This presentation shows a novel system that uses gas-permeable membranes to capture and recover ammonia from liquid manure, reducing ammonia emissions from livestock operations, and recovering concentrated liquid nitrogen that could be sold as fertilizer.

What Did We Do?

Nitrogen recovery from swine manure was investigated using a new technology that uses gas-permeable membranes at low pressure. The new process includes the passage of gaseous ammonia contained in the liquid manure through a microporous hydrophobic membrane and capture and concentrate with circulating diluted acid on the other side of the membrane.   The membranes can be assembled in modules or manifolds.  Membrane manifolds are submerged in the manure and the ammonia is removed from the liquid before it escapes into the air. The process involves manure pH control to increase ammonium recovery rate that is normally carried out using an alkali chemical. In this study a new strategy was tested to avoid the use of alkali chemicals.  Instead of the chemical, we applied low-rate aeration and nitrification inhibitor to raise the pH and promote ammonia capture by the membrane system.

Diagram of ammonia recovery system using with gas permeable membranes and low-rate aeration

Figure 1. Diagram of ammonia recovery system using with gas permeable membranes and low-rate aeration

What Did We Learn?

Two studies were conducted to recover N from liquid swine manures containing high ammonia concentrations using a USDA patented gas-permeable membrane system. One study used raw liquid manure from the pit under slatted floor of a farrowing sow’s barn in Segovia, Spain.  The second study used liquid swine manure effluent from a covered lagoon digester in North Carolina, USA.  The new strategy that used low-rate aeration and nitrification inhibition worked quite well in both situations. In the first study using raw manure,  the pH increased and the ammonium concentration was almost depleted: it declined from 2270 mg N/L to 20 mg N/ in 18 days. The ammonia that was removed was recovered efficiently in the concentrator tank (99% recovery efficiency).  Using the same membrane manifold without the aeration protocol, the ammonium concentration in the manure decreased at a slower rate from 2330 mg N/L to 790 mg N/L in 18 days. The results obtained were consistent in the second study that used digested swine effluent.  When low-rate aeration and nitrification inhibitor were added to the gas-permeable membrane reactor, ammonium concentration in the digester effluent decreased rapidly, from 3130 mg N/L to 96 mg N/L, in 5 days.  The recovery efficiency was 98%.  This N removal rate was 5 times faster than a control that used the same membrane reactor and conditions but operated without the aeration protocol.  Overall results obtained in this work indicate the low-rate aeration is an economical alternative to chemical addition to increase ammonia availability and the capture of ammonia by gas-permeable membrane systems. This conclusion is supported by the very high removal and recovery efficiencies obtained resulting in an overall recovery of 95 to 98% of the initial ammonia in the manure.

Future Plans

On-farm demonstration studies will be conducted in 2015 in cooperation with Dr. John Classen, North Carolina State University, through an NRCS Conservation Innovation Grant (CIG) “Ammonia recovery from swine wastewater with selective membrane technology”.  A mobile pilot unit will demonstrate recovery of ammonia from liquid manure effluents using the gas-permeable technology in three different manure collection systems: under floor belt system, scraper system, and anaerobic digester.

USDA seeks a commercial partner to develop and market this invention (Systems and Methods for Reducing Ammonia Emissions form Liquid Effluents and for Recovering Ammonia. US Patent Appl. SN 13/164,363 allowed Dec. 19, 2014)  http://www.ars.usda.gov/business/docs.htm?docid=763&page=5

Authors

Matias Vanotti, USDA-ARS, Florence, South Carolina matias.vanotti@ars.usda.gov

Matias B. Vanotti1, Maria C. Garcia-Gonzalez2, Patrick J. Dube1, Ariel A. Szogi1

1 USDA-ARS, Coastal Plains Soil, Water, and Plant Research Center, Florence, SC

2 Agriculture Technological Institute of Castilla and Leon (ITACyL), Valladolid, Spain

Additional Information

“Livestock Waste Management 2.0: Recycling Ammonia Emissions as Fertilizer” published in the November/December 2012 issue of Agricultural Research magazine  http://www.ars.usda.gov/is/AR/archive/nov12/livestock1112.htm

“Recovery of ammonia with gas permeable membranes” research update at USDA-ARS-CPSWPRC website  http://www.ars.usda.gov/Research/docs.htm?docid=22883#ammonia

Vanotti,M.B., Szogi,A.A.  “Systems and Methods for Reducing Ammonia Emissions form Liquid Effluents and for Recovering Ammonia”. US Patent Appl. SN 13/164,363,  filed June 20, 2011, allowed December 19, 2014.  US Patent and Trademark Office, Washington, DC.

Garcia-Gonzalez, M.C., Vanotti, M.B., Szogi, A.A. 2015. “Recovery of ammonia from swine manure using gas-permeable membranes: Effect of aeration”. Journal of Environmental Management 152:19-26

Acknowledgements

This research was part of USDA-ARS National Program 214 Agricultural and Industrial Byproducts, Research Project 6657-13630-005-00D “Innovative Bioresource Management Technologies for Enhanced Environmental Quality and Value optimization”. Funding by INIA/FEDER Project CC09-072 is gratefully acknowledged.

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2015. Title of presentation. Waste to Worth: Spreading Science and Solutions. Seattle, WA. March 31-April 3, 2015. URL of this page. Accessed on: today’s date.

Ammonia Recovery from Livestock Wastewater with Gas Permeable Membranes

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Why Study Ammonia Recovery from Livestock Wastewater?

This presentation shows a novel system that uses gas-permeable membranes to capture and recover ammonia from liquid manure, reducing ammonia emissions from livestock operations, and recovering concentrated liquid nitrogen that could be sold as fertilizer.

What Did We Do?

These systems use gas-permeable membranes as components of new processes to capture and recover the ammonia in liquid manures. The new process includes the passage of gaseous ammonia contained in the liquid manure through a microporous hydrophobic membrane and capture and concentration with circulating diluted acid on the other side of the membrane.   The membranes can be assembled in modules or manifolds.  For liquid manure applications, the membrane manifolds are submerged in the liquid and the ammonia is removed from the liquid manure in barn pits or storage tanks and lagoons before it goes into the air.

Cross-sectional diagram of ammonia capture using hydrophobic gas-permeable membrane.  Ammonia gas (NH3) in the liquid manure permeates through hydrophobic membrane walls with micron-sized pores, where it combines with the free protons (H+) in the acid solution to form non-volatile ammonium ions (NH4+).

What Have We Learned?

The concept was successfully tested using concentrated swine manure effluents containing 140 to 1,400 mg/L NH4-N. The use of gas-permeable membranes to remove ammonia from liquid manure was effective, and the rate of N recovery by the gas-permeable membrane system was higher with higher ammonia concentration in the manure.  While ammonia gas passed readily through the membrane pores, the soluble COD compounds did not pass. An average removal rate from 45 to 153 milligrams of ammonia per liter per day was obtained when ammonia concentrations in swine lagoon liquid ranged from 138 to 302 milligrams ammonia per liter.  The rate of ammonia recovery was also increased with increased pH of the wastewater. With a natural pH of 8.3, the rate of N recovery was about 1.2% per hour.  This rate was increased 10 times (to 13% per hour) at pH of 10 after alkali addition.  In another study, we immersed the membrane module into raw liquid manure that had 1,400 milligrams of ammonia per liter, and after 9 days, the total ammonia concentration decreased about 50 percent to 663 mg per liter. The gaseous ammonia in the liquid (or free ammonia) linked to ammonia emissions decreased 95 percent from 114.2 to 5.4 milligrams per liter. The same process was used in 10 consecutive batches of raw swine manure and ended up recovering concentrated nitrogen in a clear solution that contained 53,000 milligrams of ammonia per liter.  The new technology could help change on-farm nitrogen management: Livestock producers could use the technology to help meet air-quality regulations, save fuel, protect the health of livestock and their human caretakers, improve livestock productivity, and recover concentrated liquid nitrogen that can be re-used in agriculture as a valued fertilizer.

Diagram of ammonia recovery system using with gas permeable membranes

Recovery and concentration of ammonia from liquid manure using gas-permeable membrane system. Diagram and pictures show prototype testing, using the same stripping solution with repeated batches of liquid manure.

Future Plans

On-farm demonstration studies will be conducted in 2013-2014 in cooperation with Dr. John Classen, North Carolina State University, through an NRCS Conservation Innovation Grant (CIG) awarded in FY2012 “Ammonia recovery from swine wastewater with selective membrane technology”.  The project will demonstrate recovery of ammonia from liquid manure effluents using the gas-permeable technology in three different manure collection systems: under floor belt system, scraper system, and anaerobic digester.

USDA seeks a commercial partner to develop and market this invention (US Patent Appl. SN 13/164,363)  http://www.ars.usda.gov/business/docs.htm?docid=763&page=5

Authors

Matias Vanotti, USDA-ARS, Florence, South Carolina, matias.vanotti@ars.usda.gov

Matias Vanotti, Ariel Szogi,  Patrick Hunt

USDA-ARS, Coastal Plains Soil, Water, and Plant Research Center, Florence, SC

Additional Information

Livestock Waste Management 2.0: Recycling Ammonia Emissions as Fertilizer published in the November/December 2012 issue of Agricultural Research magazine  http://www.ars.usda.gov/is/AR/archive/nov12/livestock1112.htm

“Recovery of ammonia with gas permeable membranes” research update at USDA-ARS-CPSWPRC website  http://www.ars.usda.gov/Research/docs.htm?docid=22883#ammonia

Vanotti,M.B., Szogi,A.A.  “Systems and Methods for Reducing Ammonia Emissions form Liquid Effluents and for Recovering Ammonia”. US Patent Appl. SN 13/164,363,  filed June 20, 2011.  US Patent and Trademark Office, Washington, DC.

Vanotti, M.B., Szogi, A.A. 2010. “Removal and recovery of ammonia from liquid manure using gas-permeable membranes”. In: Proceedings of the 2010 American Society of Agricultural and Biological Engineers Annual International Meeting, June 20-23, 2010, Pittsburgh, Pennsylvania. 5 p. Paper No. 1008376.

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2013. Title of presentation. Waste to Worth: Spreading Science and Solutions. Denver, CO. April 1-5, 2013. URL of this page. Accessed on: today’s date.