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Natural Resources Conservation Service Reaction to the Final H2S/ Gypsum CIG Study Report


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Purpose            

The Natural Resources Conservation Service (NRCS) and partners worked with Eileen Fabian-Wheeler of the Pennsylvania State University to study the manure gas risks associated with gypsum bedding at dairy farms. This was a NRCS Conservation Innovation Grant (CIG) project. As a result of the information gathered and the published final report, NRCS has taken the following actions which are described below.

What did we do? 

1. The NRCS National office has published National Bulletin 210-15-9 dated 7/14/15 detailing safety risks from manure storages of dairy cows bedded with gypsum.

2. The NRCS National Standard 333 for Amending Soil Properties with Gypsum Products has included a safety reference warning about adding gypsum to liquid manure storage facilities.

3. Pennsylvania NRCS has led and participated in numerous safety programs discussing the relationship between gypsum added to liquid manure storage facilities and the production of hydrogen sulfide (H2S). Within Pennsylvania (PA), NRCS and agency partner employees have been made aware of the risks of gypsum and excessive H2S production through the repeated use of a wide variety of educational medium.

4. Pennsylvania NRCS developed a new safety sign titled, “During Agitation, Deadly Gases Possible”. The sign was developed in direct response to the new Penn State Conservation Innovation Grant report that H2S is proven to be released during the agitation of manure with gypsum. There are possible ties to other high sulfur materials.

5. Pennsylvania NRCS developed a new PA Fact Sheet #5 titled, “Under Barn Storage Facilities, (Pros and Cons)”. The factsheet was developed to increase awareness of safety risks with under barn manure storages including extreme risks with H2S coming from high sulfur manure/bedding additives. (Can also include other high sulfur feed materials)

6. Pennsylvania has added safety requirements and clarifications to the PA 313 Waste Storage Facility Standard including;

a. requirements for agitation signs at covered/uncovered manure storages,

b. gypsum cannot be added to solid covered or under-the-barn waste storages (known to produce excessive H2S gas production),

c. silage leachate or other materials containing high sulfur cannot be stored in covered under-the-barn storages.

7. Pennsylvania NRCS has added safety warnings and clarifications to the PA 634 Waste Transfer Standard; “Gypsum bedding, silage leachate, and other waste components containing high amounts of sulfur can produce excessive amounts of manure gases…can create dangerous manure gas situations….”

8. Pennsylvania NRCS has rewritten the PADEP/PSU Fact Sheet MM2, to include up-to-date safety information, especially highlighting known H2S gas origins and hazards. Now titled PA NRCS Fact Sheet #10, this is a ready reference available to be supplied to producers at time of manure storage planning and design.

9. Pennsylvania NRCS engineers and others are currently on alert for the proper reporting of manure gas accidents.  They are investigating H2S as a probable most significant cause of manure gas accidents.  Hydrogen sulfide should be the first manure gas suspected and investigated.

10. Pennsylvania NRCS is alerting our field employees and partner agency field employees about the high sulfur content in ethanol by-products, which is different than brewer’s grain by-products. The ethanol production process normally includes the addition of significant amounts of sulfuric acid into the ethanol process for multiple purposes including chemistry, sanitation, pH control, and others, but leaving behind significant sulfur, which can cause unexpected H2S production with by-product reuse.

11. Pennsylvania NRCS has purchased 4 multi-gas meters for in-state training use. Meters measure 4 gases. The NRCS meters are intended for educational / awareness use and encouraging landowners / manure haulers to purchase for their own use.

Corresponding author, title, and affiliation        

W. Hosea Latshaw, PE, USDA NRCS Pa State Conservation Engineer

Corresponding author email    

hosea.latshaw@pa.usda.gov

Acknowledgements       

Manure Gas Risks Associated with Gypsum Bedding at Dairy Farms, Final Project Report, USDA NRCS Conservation Innovation Grant, Pennsylvania State University, Project Manager: Eileen Fabian-Wheeler, December 2017

 

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2017. Title of presentation. Waste to Worth: Spreading Science and Solutions. Cary, NC. April 18-21, 2017. URL of this page. Accessed on: today’s date.

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Hydrogen Sulfide Release from Dairy Manure Storages Containing Gypsum Bedding


Why Look at Potential Connections Between Gypsum and Hydrogen Sulfide?

Gypsum, a recycled product from the waste streams of the manufacturing and construction industries, provides ideal bedding for livestock because it absorbs moisture keeping the animals dry, is non-abrasive, and discourages bacterial growth as it is inert and non-organic. Gypsum is calcium sulfate (CaSO4•2H2O) and provides a sulfur source material that potentially increases H2S production from the manure storage due to the high generation of H2S levels. The goal of this research project is to compare H2S concentrations among Pennsylvania dairy farms that use traditional bedding, gypsum bedding and gypsum bedding with an amendment. Related: Manure Storage Safety | 2013 Waste to Worth conference proceedings by these authors “Gypsum Bedding – Risks & Recommendations for Manure Handling“

Information from this gypsum bedding project was recently featured on a pre-conference webcast More…

 

What did we do?

Ten farms were observed during 19 fall and spring agitation events. Portable multi-gas meters (models MX6, M40 and Tango, Industrial Scientific, Pittsburgh, PA) were place around the perimeter of each manure storage, 10 meters downwind of the storage perimeter and attached to the operator for the duration of the event to monitor exposure. Each meter recorded gas measurements every minute during the first hour of manure agitation. Wind speed, wind direction and air temperature were recorded every minute during these events using a weather station (Kestral Communicator model 4500, Nielsen-Kellerman, Birmingham, MI). Manure storage design and manure handling practices were characterized. Manure was characterized according to general chemistry (temperature, pH and oxidation-reduction potential) as well as submitted for a full nutrient analysis content including total nitrogen, sulfur, calcium, percent solids and phosphorus source coefficient.

What have we learned?

Figure 1 shows cumulative H2S concentrations versus gypsum application rate. Gypsum and non-gypsum farms represented by the diamonds show a significant increase in cumulative H2S concentrations with increasing gypsum application rate. The observations depicted by the squares represent farms that use Vital™ Breakdown (manufactured for Homestead Nutrition, New Holland, PA), a treatment reported to reduce H2S emissions. One of the farms observed, also pointed out in Figure 1 by the triangles, uses OK-1000 (manufactured by Pro-soil Ag Solutions, Hawkins, TX) as a manure additive. Though it appears that these manure additives reduce cumulative H2S concentrations, the reduction was not statistically significant because not enough observations were recorded to provide statistical power.

Movement of manure prior to the storage location appears to allow H2S to escape before entering long term storage (shown in Figure 1 as prior agitation), lowering H2S concentrations released during agitation of the manure storage. Wind flowing into proximate buildings inhibited the dissipation of H2S thereby increasing cumulative H2S concentrations as shown by the observation pointed out by the image of wind direction in Figure 1. Four observations of operator exposure (out of 19 observations including non-gypsum, gypsum and gypsum with additive) yielded H2S concentrations above 20 ppm (above the Occupational Health and Safety Administration’s (OSHA) recommended exposure limit. Of the four operators above 20 ppm H2S, three were working over the rim of the storage, which increased risk of exposure. Downwind H2S concentrations above 20 ppm ten meters from storage occurred for eight out of the fourteen observations from farms that use gypsum, showing that children and animals within ten meters of the storage are at risk.

Figure 1. cumulative hydrogen sulfide concentrations for first 60 minutes of agitations versus gypsum application rate

Future Plans  

Bench scale work will be performed in hopes of finding a manure additive that reduces H2S production from farms that use gypsum. A new product (Dri Mat) formulated from its precursor, VitalTM Breakdown, will be mixed with manure and analyzed to determine the efficacy to reduced H2S emissions. Iron oxide, a by-product of acid mine drainage passive treatment lagoons will be one of the treatments for this work as well.

Authors  

Hile, Michael, Ph. D. Candidate in Agricultural and Biological Engineering (ABE) at Penn State (PSU) mlh144@psu.edu

Dr. Eileen E. Fabian, Professor in ABE at PSU, Dr. Herschel A. Elliott, professor in ABE at PSU, Dr. Robin Brandt, Senior Lecturer in ABE at PSU, Dr. C. Alan Rotz, Agricultural Engineer at USDA-ARS and Dr. Ray Bryant, Soil Scientist at USDA-ARS.

Acknowledgements      

This project would not have been possible without the support from Natural Resources Conservation Service’ (NRCS) Conservation Innovation Grant (CIG) program, USA Gypsum and Industrial Scientific.

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2015. Title of presentation. Waste to Worth: Spreading Science and Solutions. Seattle, WA. March 31-April 3, 2015. URL of this page. Accessed on: today’s date.

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Gypsum Bedding – Risks and Recommendations for Manure Handling

Waste to Worth: Spreading science and solutions logoWaste to Worth home | More proceedings….

Note: This topic was included in a poster at the 2015 Waste to Worth conference and was part of a pre-conference webinar on gypsum bedding & practical considerations for manure handlers.

Abstract

Gypsum products created from construction industry waste streams provide low-input cost bedding. Some dairies report decreased somatic cell counts in milk with its use.

Recently, several incidents involving human and livestock death or injury have highlighted the possible creation of dangerous gases at farms using gypsum bedding. Human lives were lost at two separate events. In a third incident, a 2-year old and 4-year old were found unconscious adjacent to a manure storage where gypsum was present. In the European Union (EU) several agencies have forbade the use of gypsum as bedding based on losses of livestock as well as previous policies that restricted gypsum from landfill disposal.

Gypsum is a common term for hydrated calcium sulfate (CaSO4¬-2H2O). It is suspected that under the right manure storage conditions anaerobic bacteria convert the sulfur (S) in gypsum to hydrogen sulfide (H2S), a gas that can be deadly. Movement such as agitation of manure can lead to large H2S fluxes and localized dangerous levels of the gas.

While this is concerning, there remain many farms that utilize gypsum without incident. Data on this subject are lacking.

The goal of this symposium presentation is to update attendees on this ‘current event’ in manure management. Some laboratory studies are expected to complete between the time of this abstract composition (October 2012) and the symposium date. A general outline of the presentation includes:

  • Recap of cases leading to concern with this product
  • Policies of the EU and US
  • Industrial standards for dangerous H2S levels (OSHA and other)
  • Biological and chemical avenues of H2S production
  • Research review of gypsum use in manure
  • Recommendations for safety, management and education.

Why Are We Concerned About Gypsum Bedding on Dairies?

The goal of this ‘current event’ presentation is to increase national awareness of several deaths and severe injuries that have occurred recently in the Mid-Atlantic area involving manure gases. Several dairies where incidents occurred use gypsum from recycled drywall as low cost bedding material. There is great concern that gypsum increases dangerous hydrogen sulfide emissions from manure storages at these farms.

What Did We Do?

Recent deaths and severe injuries near manure storages highlight the importance of understanding and outreach needs. An overview of incidents involving manure gases at dairies that bed with gypsum will be given. Concerns and risks will be discussed, followed by recommendations on how to prevent incidents.

What Have We Learned?

In a true first step to determine gas productions associated with gypsum in manure preliminary bench-top scaled comparisons of manures with and without gypsum are ongoing in Pennsylvania and Wisconsin. A status update on progress on this early work will be discussed.

Future Plans

Literature and base knowledge on this subject are lacking. More work is needed to assess the actual risk to workers around manure storages where gypsum is present. There are countless factors that can contribute to gas production from manure storages. Identification of key factors that may lead to production of hydrogen sulfide when gypsum is present is needed. Further outreach to manure handling industries is warranted.

Authors

Robert Meinen – Senior Extension Associate, Penn State University Dept. of Animal Science rjm134@psu.edu

Davis Hill – Senior Extension Associate, Agricultural Safety and Health, Penn State University Dept. of Agricultural and Biological Engineering.

Rebecca Larson – Assistant Professor: Bio-waste, University of Wisconsin Dept. of Biological Systems Engineering.

Asli Ozkaynak – Post Doc Researcher, University of Wisconsin Dept. of Biological Systems Engineering.

Dennis Murphy – Distinguished Professor, Agricultural Safety and Health, Penn State University Dept. of Agricultural and Biological Engineering.

Eileen Fabian Wheeler – Professor, Animal Welfare and Agricultural Emissions, Penn State University Dept. of Agricultural and Biological Engineering.

Robin Brandt – Lecturer, Land-based treatment/recycling systems, Penn State University Dept. of Agricultural and Biological Engineering.

Herschel Elliot – Professor, Fate and Control of Pollutants in Soils and Water, Penn State University Dept. of Agricultural and Biological Engineering

 

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2013. Title of presentation. Waste to Worth: Spreading Science and Solutions. Denver, CO. April 1-5, 2013. URL of this page. Accessed on: today’s date.

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Waste to Worth Preview: Gypsum Bedding Risks and Rewards

In a preview of the useful topics that will be discussed and presented via posters and informational sessions at the Waste to Worth Conference in Seattle, a group of professors and extension professionals present about the use of gypsum in dairy bedding. This presentation was originally broadcast on February 27, 2015. More… Continue reading “Waste to Worth Preview: Gypsum Bedding Risks and Rewards”