Economics of Manure – Page 10 – Livestock and Poultry Environmental Learning Community

March 5, 2019July 14, 2020

Wisconsin Professional Manure Applicator Education

Why Look at Manure Applicator Educational Programs?

Based on 2013 statistics, Wisconsin has a dairy herd of 1.2 million cows that produce 12,000,000,000 gallons of manure and waste water. Custom manure haulers in Wisconsin handle an estimated fifty percent of the dairy manure and forty per cent of all livestock manure generated in Wisconsin. Because custom manure applicators are a critical component of nutrient management plan (NMP) implementation, University of Wisconsin Extension initiated manure hauler education across the state in the early 1990’s. In 2000, the applicators sought UW – Extension advisory support in forming the Professional Nutrient Applicators Association of Wisconsin (PNAAW). This began a long term relationship between UW – Extension and the professional applicators in Wisconsin and across the upper Midwest.

Following a needs assessment of the industry, the board of directors of PNAAW expressed an interest in a voluntary training and certification program. The overall goal of the training was to educate the custom manure haulers and their employees in safe handling and application practices, spill response, regulations and nutrient management. Road safety, neighbor relations, and confined space safety education modules were added later.

What did we do?

In March of 2002, the board of directors of the PNAAW and a group of Michigan manure applicators independently approached Extension in each state to initiate a voluntary certification and training program. Over the next 5 months, applicators and Extension staff examined the 5 existing manure applicator certification programs and created the program currently in use in Wisconsin, Illinois and Michigan.

Manure expo 2012, checking out a new dragline applicator.

The UW – Extension Nutrient Management Team’s Custom Manure Hauler Workgroup joined with Extension faculty in Illinois and Michigan to develop a three-state certification program with three levels of training/certification. The certification includes a partnership with the insurance industry to provide a market-based incentive to participate. Business and employee management issues are addressed during an annual multi-state regional symposium coordinated by UW-Extension.

Certification: The program is segmented into three certification levels. Firms must meet level 1 requirement to gain level 2, and meet level 2 requirements to achieve level 3.

Level 1: Requires each employee to be trained and tested on spill response techniques, state specific regulations (including CAFO regulations) and common sense application techniques. Firms that document compliance are eligible for a 10% vehicle liability premium reduction. Training is ~3 hours in length and is completed annually.
Level 2: Requires crew supervisors and business owners to attend 6 hours of continuing education over a 2 year period. Classes are offered at field days and the annual conference. Once a firm has achieved Level 2, they may conduct Level 1 training in-house.
Level 3: Develop and implement an EMS (Environmental Management System). The EMS requires the firm to document their process and ensure all employees know their job responsibilities. Insurance auditors will evaluate each firm’s EMS annually to insure compliance. Premium reductions include 10-40% on vehicle liability and 50% on environmental liability.

Not your typical Wisconsin “boat” show. PNAAW 2014 manure boat agitation demonstration, organized with UW-Extension.

All certification levels also require that the firm complete the PNAAW Performance Standards Checklist at least once per year.

Membership in the state’s applicator association is required for certification, as certification is granted by the association and not by Extension. Each state association may also require additional performance standards, such as documentation of equipment calibration, to grant certification.

One area of continuing education began in 2002, when UW – Extension with permission from Wisconsin Department of Natural Resources (WDNR), conducted manure spill response training using actual manure. The basic educational focus was containing, controlling, cleaning up, and then meeting reporting requirements of a spill. Since 2002, 20 live action demonstrations have occurred. Training has expanded to include calibrating of manure equipment and determining manure application rate per acre.

What have we learned?

PNAAW requested that Extension assist in filling an educational need not met by current farm shows – being able to compare different manure agitation and application equipment side by side in the field (using actual manure) to help determine which best meets individual needs. The result was the first Manure Expo in August 2001, which drew 432 people from 5 states and Canada.

The Manure Expo has grown to an annual 2-day educational and demonstration event. 2015 is the 13th Expo; the event has been hosted by Extension and custom applicators in Wisconsin, Michigan, Minnesota, Ohio, Iowa, Missouri, Nebraska, and Pennsylvania in the US and Guelph, Ontario, Canada. An average Expo will draw over 1,000 people from industry, university, farm, and application professionals.

PNAAW 2014

The pit before the boat demonstration begins 2014.

The voluntary certification program has saved Wisconsin and Michigan over $100,000 annually because regulatory mandates require state finances for staff and office to run mandated programs. In addition to the sharing of curriculum in multiple Midwestern universities the training and educational sessions are a success in the formation/enhancement of three state associations in Michigan (now inactive), Pennsylvania, and Indiana/Ohio.

Applicator and industry partnerships contributed to a multi – state agriculture weight study based at the Minnesota DOT/University of Minnesota, MN Road Research Center. Over $640,000 was pooled from applicators and Applicator Associations (WI, MI, MN, IA, and OH), industry and agencies to fund research on the impact of larger manure hauling and agriculture equipment on pavement.

Custom manure applicators are a key component in the environmental application of manure. The Wisconsin Department of Agriculture, Trade, and Consumer Protection (DATCP) has tracked crop acres managed with a NMP. In 2004, 0.7 million crop acres were managed using a NMP; in 2014 the NMP managed acres increased to 2.58 million acres in Wisconsin.

Future Plans

Each year a new need will arise. Education will be provided for employee relations, business planning, family/work balance and the need to review new technology. A few projects that began in 2014: manure boat agitation field day and precision manure application. Education will be developed in the future as a need arises from the manure application industry.

Authors

Richard Halopka, CCA, Clark County UW-Extension Crops & Soils Agent richard.halopka@ces.uwex.edu

George Koepp, Columbia County UWEX Agriculture Agent, Jerry Clark,Chippewa County UWEX Crops/Soils Educator, Ted Bay, Grant County UWEX Crops/Farm Management Agent, Kevin Erb, UWEX Conservation Professional Devp. & Training Cord., Becky Larsen, UW Biowaste Specialist, Jim Leverich, UW On Farm Research, Kim Meyer, UW Arlington ARS, Cheryl Skjolaas, UW Agriculture Safety Specialist

Additional information

In 2014, over 400 custom manure applicators in Wisconsin were certified in at least one level of the program. Eight PNAAW member application firms revised their level 3 status in 2013 and are saving $44,000 annually on pollution insurance policies, while PNAAW firms achieving level 1 and level 2 certification reduced pollution insurance policies premiums by an additional $78,000 per year.

The collaboration of PNAAW, University of Wisconsin Extension, University of Wisconsin Specialists, WDNR, DATCP and UW – Extension County Agents has provided the foundation of a proactive approach to education and training, leading to problem solving results from a knowledgeable application industry.

https://www.facebook.com/pages/category/Nonprofit-Organization/Professional-Nutrient-Applicators-Association-of-Wisconsin-2223955430983054/

2009 U.S.A. water quality poster, manure spills

Bulletin for manure spill response developed by UW-Extension nutrient management team PNAAW workgroup.

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2015. Title of presentation. Waste to Worth: Spreading Science and Solutions. Seattle, WA. March 31-April 3, 2015. URL of this page. Accessed on: today’s date.

March 5, 2019March 6, 2019

Fertilizer Value of Swine Manure: A Comparison of a Lagoon and a Deep Pit Slurry System

Why Compare Liquid and Slurry Systems for Pig Production?

Since 2000 the cost of fertilizer has more than doubled. According to information provided by the USDA Economic Research Service (2013), the national average price per pound of N has increased between 2000 and 2012 by a factor of 2.6. Over the same time period, phosphate price increased by a factor of 2.8, and potassium price increased by a factor of 4.0. As a result, fertilizer costs now contribute 30% to 40% of the annual variable costs to grow many cereal grains. Table 1. Fertilizer price During the same time period environmental regulations have greatly decreased the construction of swine finishing facilities that use liquid manure handling systems that require the use of a lagoon or storage pond. In response to these economic and regulatory realities, some swine production companies are considering the use of deep pit slurry systems instead of an outdoor lagoon or storage. Benefits of the deep pit slurry system include the exclusion of rainfall, reduction in storage visibility, and conservation of valuable major plant nutrients (N, P, K) for the purpose of reducing production costs for feed grains. The objective of this presentation is to compare the fertilizer value of the manure produced from swine finishing barns that use a liquid manure handling with a treatment lagoon, and swine finishing barns that store manure below slotted floors in pits.

What did we do?

Plant nutrient content and volume data were collected from a swine finishing farm that used a lagoon treatment system. The system was designed to provide storage of manure, anaerobic treatment of volatile solids, and storage for sludge for 3520 pigs. Treated lagoon surface water (total solids = 0.5%) was recycled through the four buildings to provide water to remove manure from the building using a pull-plug, pit-recharge design. Lagoon surface water was applied to nearby cropland annually to provide all major plant nutrients using traveling gun irrigation. Data were also collected concerning the plant nutrient content of lagoon sludge, and sludge volumes were estimated using the ASABE Standard (2011).

Image of barn The realized value of swine manure was calculated for using lagoon water, and sludge to provide all or a portion of the N, P2O5, K2O used by corn based on typical crop needs. Only the portion of plant nutrients that met the recommendations was assigned value. No value was assigned to major plant nutrients applied in excess of plant uptake. The value was assigned based on price data obtained from USDA-ERS (2013). The prices used were $0.71/lb of N, $0.69/lb of P2O5, and $0.50/lb of K2O.

Two application rates were calculated for lagoon water. The first rate was to provide the N needs for corn and the second was to provide the P2O5 needs of the crop. The pounds of N, P2O5, and K2O applied per acre were determined and the value of the nutrients that met the fertilization rates was calculated.

Lagoon sludge (total solids = 10%) contained 4 times as much P2O5 as plant available N (PAN) per 1000 gallons (47.3 lb P2O5/1,000 gal vs 11.7 lb PAN/1,000 gal). Therefore, the only sludge application rate used was the rate needed to meet the fertilizer recommendation for P2O5. The realized value of the sludge was determined in the same way as for lagoon water.

Diagram lagoon system for finishing swine When lagoon water was applied to supply the N needs of one field, and sludge was applied to meet the P2O5 needs of another field the realized value of swine manure was $5.69 per hog-space per year. Application of lagoon water and sludge to meet the P2O5 needs of corn increased the annual value of manure to $6.64 per hog-space.

The analysis was repeated for the same size farm using volume and nutrient data for deep pit barns that provided 1 year of storage for swine slurry (total solids = 7.5%). The realized economic value of deep pit slurry was also calculated based on application of slurry, using direct injection, to meet the N and P2O5 needs of corn with the same price assumptions as for the lagoon system. The results indicated that spreading deep pit slurry based on the agronomic rate for N provided a realized manure value of $24.35/hog-space/yr. Application of slurry based on the agronomic rate for P2O5 yielded a manure value of $28.95/hog-space/year.

What have we learned?

Treatment lagoons were originally designed to provide treated water used to remove manure from flush or pit-recharge swine buildings. However, little consideration was given to the value of the N lost or the value of P and K. Essentially, lagoons provided the treatment needed for recycled flush or pit-recharge systems, but they wasted nitrogen that could be used to off-set fertilizer costs.

Over the last decade, fertilizer prices have increased greatly, and continue to fluctuate. As a result, the nutrients lost by manure treatment are now viewed as a valuable input for production of feed grains.

Using a deep pit barn eliminated the need for manure treatment and allowed plant nutrients to be stored until needed. It was estimated that a deep pit slurry system would allow a producer to increase nutrient value per hog-space by a factor of 4.3 from $6.68 to $28.95/hog-space per year. On a 4-house farm that provided housing for 3520 hogs the annual manure value may be as high as $101,920 per year.

Future Plans

The results from this study are being used to develop extension programs for swine producers. Information is being used to help plan farms and to encourage integration of swine and feed grain production.

Author

John P. Chastain, Ph.D., Professor and Extension Agricultural Engineer, Clemson University jchstn@clemson.edu

Additional information

Reference Cited

ASABE (2011). ANSI/ASAE EP403.4 FEB2011 Design of Anaerobic Lagooons for Animal Waste Management. In ASABE STANDARDS. ASABE, 2950 Niles Rd., St. Joseph, MI 49085-9659.

USDA-ERS (2013). Fertilizer Use and Price. United States Department of Agriculture, Economic Research Service. Available at: http://www.ers.usda.gov/data-products/fertilizer-use-and-price.aspx.

Acknowledgements

Support for this work was provided by the Confined Animal Manure Management Program of Clemson Extension, Clemson University, Clemson, SC.

March 5, 2019March 6, 2019

Converting Manure, Food Wastes and Agricultural Production Wastes into Bio-Secure Fertilizer, feed, and/or beeding

Purpose

To find a way to completely eliminate bio-hazards in manure, food wastes, municipal sludge, and agricultural production wastes.

What did we do?

We adapted existing dry extrusion technology to bio-hazard agricultural wastes. To test the hypothesis we developed [ Dry Extrusion Technology can be adapted to convert bio-degradable hazardous wastes into Bio-Secure class “A” fertilizer, feed, and/or bedding more economically, with less environmental impact, greater sustainability, and in less time with a smaller foot print]

Once we proved our Hypothesis we further developed the process to allow the technology to be utilized in a large stationary plant suitable for a large waste generator and in a portable plant that can be used to assist smaller waste generators, such as, most agricultural producers and smaller municipalities.

What have we learned?

Our tests showed that we could validate our hypothesis by:

1) utilizing finely ground dry agricultural production wastes, mixed with the wet food and manure to reduce the moisture content of the wet wastes to a level compatible to the requirements of the dry extruder,
2) The Dry extruder effectively sterilized the wastes by high temperature, high pressure inside the extruder, and sudden drop in atmospheric pressure inside the cell walls of all the materials when exiting the Dry Extruder, thereby destroying the cell walls of not only the bio-mass materials but also of all micro organisms ova, and pathogens inside the final product.

Future Plans

Develop new niche markets for agricultural waste generators by adding additional value to their wastes.

Authors

Joe E. Busby joebusby@wfeca.net

Moses Braxton, Bill Ansley, William Andrews, Duncan Nesbit, and Dr. Carm Parkhurst

Acknowledgements

Insta Pro International, North Carolina State University

March 5, 2019March 6, 2019

Plant Nutrient and Carbon Content of Equine Manure as Influenced by Stall Management and Implications for Nutrient Management

Purpose

South Carolina’s equine industry is small compared to states like Texas (395,816 horses), Oklahoma (158,918 horses), and Kentucky (141,842 horses, USDA, 2013). However, the South Carolina equine industry has increased over the last twelve years.

The increase in interest and participation in horse ownership centers around several activities including trail riding, polo, fox hunting, Western and English competitions, shows, and training facilities of all kinds. These activities are facilitated by the hundreds of miles of riding trails available on public lands, the presence of a steeplechase track near Camden, SC, numerous polo fields near Aiken, SC, and large arenas for shows at Clemson University, and near Landrum, SC.

The increase in horse population also increased the amount of horse manure to be managed in a responsible manner. It has been estimated that about 30 kg (66 lb) of manure and soiled bedding is removed from a typical horse stall each day (Wheeler, 2006). Every 1000 kg of bedded horse manure contains about 6 kg of total-N, 2.5 kg of P₂O₅, and 4.5 kg of K₂O (Wheeler and Zajaczkowski, 2001). Horse manure also contains large amounts of carbon, organic matter, and many valuable minor plant nutrients, such as Ca, Mg, S, Zn, Cu, Mn, and Fe. However, little data is available in the literature concerning concentrations of minor plant nutrients in stall manure (Lawrence et al., 2003).

The large amount of carbon contained in horse manure has been shown to greatly reduce the availability of nitrogen following land application of horse manure. Several sources and studies have indicated that the large amounts of carbon can induce nitrogen deficiency due to immobilization of soluble nitrogen (e.g. James, 2003, Doesken and Davis, 2007). As a result, horse manure is typically not a good source of nitrogen as compared to poultry litter.

The goal of this project was to obtain equine manure composition data that can be used for the development of manure management plans. Given the wide variability in the daily use of stalls, the amount of bedding used in stalls, and other stall management factors it was hypothesized that stall management would have a significant impact on the composition of equine manure, and may have an impact on recommended manure utilization practices. The objectives to meet this goal were to: (1) collect as-removed bedded stall samples on six horse farms during routine stall cleaning, (2) obtain bedding-free manure samples from at least three farms, (3) classify each barn by stall management, and stall use, (4) determine if stall management had a significant impact on the solids and plant nutrient content of equine manure, (5) develop manure management recommendations and a table of characteristics to be used for manure management planning for equine facilities.

What did we do?

Six horse farms were selected that included facilities that ranged from small, pleasure horse barns to farms with multiple barns that provided intensively managed housing for race, and show horses. Each horse farm was visited once to obtain samples of bedded stall manure. Samples were collected as manure and fouled bedding was removed from the stalls according to normal daily stall management practices. During the site visit, the owner of the facility was asked questions about bedding practices, manure removal frequency, and stall use frequency. Based on these interviews and observations during the site visit, the farms were classified by stall use and bedding management categories as shown in Table 1.

Table 1.

On Farm 3 (see Table 1), bedded manure that was removed daily from stalls was stored in large, uncovered, windrows for extended periods of time prior to application to pastures. The owner called the piles compost piles. However, it was evident that very little heating was taking place. Samples were taken from several locations and depths in an old windrow of unknown age. These samples were well-mixed to provide a representative sample for analysis. The composition of these samples was to be compared with bedded manure as-removed from the stalls. While visiting Farms 2, 3, and 6 samples of horse manure without bedding were obtained from stalls to provide a comparison to heavily bedded horse manure.

Manure samples were collected from the stalls, or the uncovered windrow, using shovels and a wheel barrow. The manure was mixed well in the wheel barrow using a shovel and a pitch fork. Three, 2 to 3 L samples of the manure from each barn were placed in sealed, plastic containers, and were transported on ice to Clemson University for analysis at the Agricultural Service Laboratory. Three replicate analyses were performed for each of the 6 horse barns (Farms 1-6), bedding-free manure (one sample each from Farm 2, 3, and 6), and the uncovered pile (Farm 3). The plant nutrients concentrations measured were: total nitrogen (Total-N), total ammoniacal nitrogen (TAN = NH₄⁺-N + NH₃-N), nitrate-N, total P (expressed as P₂O₅), total K (expressed as K₂O), calcium, magnesium, sulfur, zinc, copper, manganese, iron, and sodium. The organic-N content was calculated as: Organic-N = Total-N – TAN – nitrate-N. Other characteristics measured included: moisture content, total carbon content, organic matter content (O.M.), pH, and electrical conductivity (EC). Standard laboratory procedures were used for all analyses and details are provided by Moore (2014).

What have we learned?

Statistical analysis of the organic matter, Total-N, P₂O₅, K₂O, and several minor plant nutrient concentrations (dry basis) indicated that the composition of manure collected from each of the barns, and the covered pile were significantly different in one or more characteristics. These results point out that data collected from individual facilities are needed to account for farm-to-farm differences in feed composition, use of mineral supplements, stall management, and stall use. A summary of the data is provided in Table 2.

Table 2.

Storage of manure in an uncovered pile resulted in very little active composting as indicated by an insignificant reduction in organic-N, and only a small reduction in carbon (3%). Uncovered storage also resulted in reductions in major and minor plant nutrient concentrations ranging from 33% (Mn) to 74% (K₂O). Therefore, nutrient content data obtained from bedded manure as-removed from a stall was shown to be inadequate to determine agronomic applications rates for manure removed from storage. In practice, separate data sets would be needed for management of as-removed horse manure, and manure removed from storage for development and implementation of a manure management plan.

In general, as the quality of stall management increased the amount of bedding provided per stall per day increased resulting in an increase in C:N. The C:N ranged from 23 to 48 for the barns sampled on the six farms. A correlation analysis was conducted to determine if the dry matter concentrations of organic matter, and plant nutrients were significantly correlated with C:N. The only measured characteristic that had a significant positive correlation with respect to C:N was the organic matter content. This was not surprising since bedding was the source of additional organic matter. The plant nutrients that had significant negative correlations with respect to C:N were: organic-N, total-N, P₂O₅, Ca, Mg, Zn, and Cu. It was apparent that one of the effects of additional bedding use was to dilute major and minor plant nutrient concentrations.

Electrical conductivity is often used as a general measure of the salt content in manure, compost, and other soil amendments. The eight different treatments included in this study had EC values ranging from 0.45 to 3.46 mmhos/cm. A correlation analysis was used to determine which of the conductive elements included in the analysis (Cu, Ca, Mg, Na, Zn, K₂O, Fe, Mn) were significantly related to EC. It was determined that the only plant nutrient that was a significant predictor of elevated EC values was K₂O content (dry-basis) with a correlation coefficient of 0.9727 and a coefficient of determination of 0.9462. Consequently, the high EC values observed were directly correlated to high levels of potassium and not harmful salts. These results demonstrate that EC alone cannot be used to determine if plant toxicity is likely, but sufficient analyses should be performed to determine if the elevated EC is from valuable nutrients or salts as suggested previously by others (e.g. Compost for Soils, 2011).

All of the horse manure samples collected on the six farms studied contained large amounts of carbon as indicated by C:N ratios ranging from 23 to 48. As a result, horse manure was not accessed to be a good source of nitrogen as compared to poultry litter. It may be best to compost horse manure to stabilize bioavailable carbon and nitrogen prior to use. After composting, the material should be applied based on agronomic rates for P₂O5, or K₂O while accounting for the organic nitrogen that will be slowly released.

Another alternative may be to apply horse manure based on agronomic rates for P₂O₅ or K₂O while adding additional nitrogen to offset induced nitrogen deficiency. If un-composted manure is spread on cropland or pasture a portion of the mineralized-N will be converted to organic-N and would be expected to release slowly later in the year, and a portion may be carried over into subsequent growing seasons. Estimation of available carry-over nitrogen is difficult due to uncertainties related to soil pH, moisture, temperature, rainfall, and microbial activity. However, the best method of estimation appears to be a series of organic-N availability factors provided by Wheeler (2006).

A complete report on this study is provided by Chastain and Moore (2014).

Future Plans

The results from this study will be used to develop extension classes and literature for owners of equine facilities. These data will also provide valuable information for nutrient management planning.

Authors

John P. Chastain, Ph.D., Professor and Extension Agricultural Engineer, Clemson University jchstn@clemson.edu

Kathy P. Moore, Ph.D., Director, Agricultural Service Laboratory, Clemson University

Additional information

References Cited

Chastain, J.P. & K.P. Moore. 2014. Plant Nutrient and Carbon Content of Equine Manure as Influenced by Stall Management in South Carolina. ASABE. Paper No. 1908331. ASABE, 2950 Niles Rd., St. Joseph, MI 49085-9659.

Compost for Soils. (2011). Compost Characteristics. Factsheet published by Compost for Soils, A Division of the Austrailian Organics Recycling Association. Retrieved from: http://compostforsoils.com.au/images/pdf/practical%20compost%20use/compo….

Doesken, K. C., & Davis, J. G. (2007). Determining plant available nitrogen from manure and compost topdressed on an irrigated pasture. In Proc. International Symposium on Air Quality and Waste Management for Agriculture. ASABE Publication Number 701P0907cd. St. Joseph, Mich.: ASABE.

James, R.E. (2003). Horse Manure Management: The Nitrogen Enhancement System. AGF-212-03. Ohio State University Extension, The Ohio State University, Columbus, OH. Retrieved from: http://ohioline.osu.edu/agf-fact/0212.html.

Moore, K.P. (2014). Compost Analysis Procedures. Clemson, SC: Agricultural Service Laboratory, Clemson University. Available at: Available at: http://www.clemson.edu/agsrvlb/procedures2/compost.htm.

Wheeler, E.F, and J.S. Zajaczkowski. (2001). Horse Stable Manure Management (G-97). Penn State University Extension. Available at: http://panutrientmgmt.cas.psu.edu/pdf/G97.pdf.

Wheeler, E. F. (2006). Manure Management, In Horse Stable and Riding Arena Design, (pp 91-93). Ames, Iowa: Blackwell Publishing.

Acknowledgements

Support for this work was provided by the Confined Animal Manure Management Program of Clemson Extension, Clemson University, Clemson, SC.

March 5, 2019August 31, 2021

Markets for Composted Agricultural Waste

Why Consider Composting Manure?

Enforcement of nutrient management regulation has forced Maryland farms and agricultural facilities to adopt new waste management practices. Few options exist that are financially sustainable. Regulatory agencies witnessed the unexpected consequence of closing small and mid-sized farms who could not afford to institute new waste management technologies. To counter that consequence, Maryland Department of Agriculture offered grants to subsidize the development of innovative technology and business practices. These new systems and business models had to offer both financial and environmental sustainability.

What Did We Do?

The first step in this project (supported by the Maryland Department of Agriculture, 2014) was to identify the biological make up and characteristics of the stable waste both before and after processing. We measured nutrient content and form (N, P, K), porosity, moisture absorption and C: N ratio. By understanding what the material consisted of pre-processing, we were able to determine what effects different controls during processing would have on the end product. As an example, when using stable waste for bedding re-use the material is run through the composting system as quickly as possible. A shorter composting period with auger mixing technology allowed the biological activity to breakdown the manure balls, support the transformation of the waste nutrients and yet protect the integrity of the shavings for second use. Related: Managing Manure on Horse Farms

Next, the local markets were studied:

- Soil types and needs: compost to add porosity, water retention, nutrients to soil
- Weather patterns and created needs: compost added for water retention, binding material to diminish run off
- Population centers for urban market: compost for landscape needs, potting medium
- Rural character for on farm market: compost for nutrient replacement, bedding re-use
- Cost of operations on local farms: cost of bedding, cost of disposal, cost of landscape material, cost of synthetic or imported fertilizer
- Wholesale market needs: compost for distribution centers (Scotts products), soil specialty companies, land reclamation sites, Department of Transportation needs, green house growers

Identifiable, viable market channels to move the processed stable waste were necessary components of a business model. Uses for the processed waste were identified both on site and off site.

On site uses were identified as:

- Land application: field enhancement
- Bedding re-use
- Landscape use
- Improved footing arenas
- Land reclamation
- Pelletized for heat systems

Off site uses were identified as:

- Soil amendment
- Land reclamation
- Potting Medium
- Food Waste Bulking agent
- Whole sale distribution centers
- Soil Specialty companies

What Did We Learn?

Data was gathered and studied from equine facilities with existing composting operations to illustrate what the benefits and challenges can be. IOS Ranch on Bainbridge Island Washington is a sustainably designed 7.5 acre property that supports 20-25 stalled horses. The design concentrates the structures, indoor arena, stall, office and supporting buildings, so there could be surrounding pasture turn out and an outdoor arena. The facility was paying high waste disposal fees. Their decision to bring composting technology to the farm was an effort to eliminate disposal fees and diminish their bedding cost through bedding re-use. However, once the system was installed a local landscaper visited the site and saw value in the compost. The material is now sold for $30/yard wholesale and $45/yard retail to local landscapers and gardeners. With the price of shavings for bedding delivered at $7.50/yard the business decision to sell the compost was an obvious one. The property was formerly a gravel pit with large areas of exposed pit run. Once realizing the value of the compost for land application, the owner spread on the exposed areas greatly improving grass performance in the turnout fields. This farm was saving $100-$140/day producing compost because of the reduced disposal fees plus profits from marketing, allowing for a breakeven on investment in 3 years.

manure composting operation on horse farm

Joint Base Myer Henderson Hall hosted a pilot project for composting of food waste on remote contingency bases. On this base the Army’s Caisson horses are housed in a 50+ stall barn. After the pilot was completed the in vessel composting system will revert to the base for processing the stable waste. The base has the choice of bedding re-use or using the compost for landscape needs on base and/or in the adjacent Arlington National Cemetery. Outside contractors were supplying the base with compost at nearly $400,000 per year. The project could pay for itself in the first year. Thorough lab analysis showed the compost to be consistently of high quality, pathogen free, and weed seed free.

army base horse manure composting photos

Currently two sites in Maryland are being studied; one an equine rescue facility housing 50-80 horses, and the other a dairy with 240 head. The use of composted stable waste as a peat moss replacement will bring value to the equine and dairy farms and to the large, local greenhouse industry. Currently 80% of the peat moss used in Maryland is imported from Canada. The farms selected are large enough that they can produce enough material for bedding re-use (savings of nearly 20% of operating budget) and/or sell the material to wholesale buyers. The composting material from both sites show the favorable attributes of peat moss, porosity and moisture retention. Blending can alter the nutrient levels to what the market needs by using the more nutrient rich dairy waste. The collection of compost and blending can be done on on site or at an off site location in cooperation with other local farms, this may help meet larger volume needs of wholesale buyers.

horse manure composting operation in Maryland

Future Plans

The Maryland projects are both two years in duration with continual data gathering and recording. The next step is the location and operation of a collection yard for multiple local farms to send their processed stable waste. Such a yard allows for mixing to meet differing market needs and the creation of large quantities of homogenous product for local greenhouse growers.

Authors

Mollie Bogardus, owner, Aveterra and representative of Green Mountain Technologies, Inc. mollie@compostingtechnology.com

Additional Information

http://news.maryland.gov/mda/press-release/2014/08/15/mda-awards-1-million-for-innovative-manure-management-technologies-demonstration-projects-in-howard-frederick-and-worcester-counties-recognized/

Acknowledgements

Dr. Pat Millner, USDA Beltsville, Research Microbiologist is lead researcher and mentor on these projects in Maryland.

March 5, 2019March 6, 2019

Waste to Worth 2013-Manure Value & Economics

W2W13 proceedings | Waste to Worth home
On this page: Environmental Planning | Value as Fertilizer | Feeding & Rations | Manure to Energy

Environmental Planning	Value as Fertilizer
Modeling to Characterize Manure Flows in Texas Evaluating the Environmental Impact of Dairy and Beef Sustainable Dairy Cropping Systems Financial Benefits of Composting Stable Waste	Factors Affecting the Price of Manure Applied on Corn Economic Analysis of Swine Diet Cost Versus Manure Value
Feeding & Rations	Manure to Energy
Economic Analysis of Swine Diet Cost Vs. Manure Value BFNMP: A Tool for Feedlot Manure Economics Integrating Manure into Feed Ration Optimization	Production of Fuel Crops For Biodiesel Using Manure Using Litter for On-Farm Space Heating vs. Electricity Waste-to-Energy Technology and Environmental Revenues

March 5, 2019March 21, 2019

Global Supply of Phosphate

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Why Are We Concerned About Global Phosphorus Supply?

There has been a great deal of press coverage in the past few years about the supplies and reserves of rock phosphate across the globe with some predicting exhaustion of these supplies within a few decades. This presentation examines the supplies, reserves and trends in the world phosphorus supply.

Authors

Mike Stewart, International Plant Nutrition Institute mstewart@ipni.net

Additional Information

International Plant Nutrition Institute http://www.ipni.net

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2013. Title of presentation. Waste to Worth: Spreading Science and Solutions. Denver, CO. April 1-5, 2013. URL of this page. Accessed on: today’s date

March 5, 2019March 25, 2019

Coupling Dairy Manure Anaerobic Digesters with Commercial Greenhouses – An assessment of Technical and Economic Feasibility

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Abstract

Despite all of the positive environmental benefits of anaerobic digestion, the economics are not sufficient for widespread adoption by US farmers when selling surplus power to the grid. Often farms are only paid the wholesale price (2 to 3 cents/kWh) for electricity, making it difficult to justify generating it in the first place. In addition, typically in the Northeast, approximately 40% of the energy from a digester goes unused (excess heat). Therefore, promising value-added technology/business partnerships need to be evaluated and demonstrated, such as partnering anaerobic digestion with commercial greenhouses.

Greenhouses are an ideal end user of the waste heat and surplus electricity produced by a digester. In the Northeast and other similar climates, heat and electricity represent a major expense for greenhouse growers. Greenhouses can make use of excess heat to provide the necessary growing conditions for year-round production and excess electricity can be used to run supplemental lighting to keep production constant year-round.

To facilitate the adoption of digester/greenhouse unions, we are developing a comprehensive computer model of both the energy output of farm-based digesters, the energy requirements of the associated farm, and the energy required by greenhouses, in terms of timing and magnitude. We will use existing and project-developed data collected from five Northeast digesters and three greenhouse operations to aid in developing and validating the model. The model will be complex enough to handle varying biomass inputs and required outputs, and the economics of operation. We will use the model to run several real-world “what ifs” and use the outputs for making recommendations to existing anaerobic digesters considering coupling with greenhouses. System economics are also going to be included.

Authors

Curt Gooch, Cornell PRO-DAIRY cag26@cornell.edu

Tim Shelford, Cornell PRO-DAIRY

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2013. Title of presentation. Waste to Worth: Spreading Science and Solutions. Denver, CO. April 1-5, 2013. URL of this page. Accessed on: today’s date.

March 5, 2019July 15, 2020

Feasible Small-Scale Anaerobic Digestion – Case Study of EUCOlino Digestion System.

* Presentation slides are available at the bottom of the page.

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Abstract

While large-scale farms have typically been the focus of anaerobic digestion systems in the U.S., an emerging need has been identified to serve smaller farms with between 50 and 500 head of cattle. Implementing such a small, standardized, all-in-one system for these small farm applications has been developed. Small-scale digesters open the playing field for on-farm sustainability and waste management.

Unloading the first biodigester unit.

This presentation on small-scale digestion would discuss the inputs, processing, function, and outputs of BIOFerm™ Energy Systems’ small agitated plug flow digester (EUCOlino). This plug-and-play digester system has the ability to operate on dairy manure, bedding material, food waste, or other organic feedstocks with a combined total solids content of 15-20%. A case study would be presented that describes the site components needed, the feedstock amount and energy production, as well as biogas end use. Additional details would include farm logistics, potential sources of funding, installation, operation, and overall impact of the project.

This type of presentation would fill an information gap BIOFerm™ has discovered among dairy farmers who believe anaerobic digestion isn’t feasible on a smaller scale. It would provide farmers who attend with an understanding of the technology, how it could work on their specific farm and hopefully reveal to them what their “waste is worth”.

Why Study Small-Scale Anaerobic Digestion

To inform and educate attendees about small-scale anaerobic digestion surrounding the installation and feasibility of the containerized, paddle-mixed plug flow EUCOlino system on a small dairy farm <150 head.

Biodigester unit being installed at Allen Farms.

What Did We Do?

Steps taken to assist in financing the digestion system include receiving grants from the State Energy Office and Wisconsin Focus on Energy. Digester installation includes components such as feed hopper, two fermenter containers, motors, combined heat and power unit, electrical services, etc…

What Have We Learned?

Challenges associated with small project implementation regarding coordination, interconnection, and utility arrangements.

Future Plans

Finalize commissioning phases and optimize operation.

Authors

Amber Blythe, Application Engineer, BIOFerm™ Energy Systems blya@biofermenergy.com

Steven Sell, Biologist/Application Engineer, BIOFerm™ Energy Systems

Gabriella Huerta, Marketing Specialist, BIOFerm™ Energy Systems

Additional Information

Readers interested in this topic can visit www.biofermenergy.com and for more information on our plants, services and project updates please visit us on our website at www.biofermenergy.com. You will also see frequent updates from us in industry magazines (BioCycle, REW Magazine, Waste Age). BIOFerm will also be present at every major industry conference or tradeshow including the Waste Expo, Waste-to-Worth and BioCycle– stop by our booth and speak with one of our highly trained engineers for further information.

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2013. Title of presentation. Waste to Worth: Spreading Science and Solutions. Denver, CO. April 1-5, 2013. URL of this page. Accessed on: today’s date.

Feasible Small-Scale Anaerobic Digestion – Case Study of EUCOlino Digestion System from LPE Learning Center

March 5, 2019March 28, 2019

Benefits of Bedding Reuse for the Equine Industry

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Why Studying Bedding Reuse for Horses?

To examine the financial, operational and health benefits of re-using composted bedding in the equine industry.

What Did We Do?

Stable waste, consisting of manure, urine and wood shavings, is a readily compostable feedstock that generates heat and can be transformed into finished homogenous compost, which can be used as bedding for horses and other livestock. This transformation can be completed in as little as 2 weeks with in-vessel technologies, 15-25 days in aerated site-built systems and 20-30 days in aerated static pile (ASP) systems. If composting is done in a biologically active, aerobic environment such as the systems mentioned above, the process destroys weed seed, parasites and harmful pathogens. These benefits are the result of system controls such as a correct ratio of C:N, moisture, porosity of the pile, and temperature. The in-vessel composting system offers the most comprehensive control of these factors ensuring the most favorable results.

The biological process that occurs when the stable waste is blended utilizes the leachable N and binds it in the organic matrix keeping it secured. There is also a reduction in N during the process as it becomes volatile and escapes through vaporization. The phosphorus is utilized by the bacteria during the process, reducing the amount available to leach by at least 50%. Since both N and Ph are needed for cellular growth, they get locked in the cells of the growing bacteria. This process generates heat, removing the moisture, killing pathogens and creating drier and more absorbent material for bedding re-use.

IOS Ranch, a private 20 horse show stable on Bainbridge Island, Washington, was the study site for this paper. They purchased an Earth Flow in vessel system and it is from this system that the lab results and observational data were collected. Their bedding of choice is medium sized bulk shavings. Also studied over the same period of time was the Earth Flow in-vessel system at Joint Base Myers/Henderson in Arlington, Virginia. The US Army Caisson horses stabled there are bedded on pelletized bedding. Lab data from this composting mix contributed to this study as well.

Washington State University, encouraged by the potential of financial savings, started using composted material as bedding in the school’s dairy farm. An unexpected benefit of this decision was the reduction of mastitis in the dairy herd. The change in bedding was the only variable altered in the care of the herd when this observation was noted. A study conducted by Cornell University’s Waste Management Institute studied the financial effects of using manure solids (DMS) as bedding. This study showed an average of $37,000 was saved annually by the diary farms who switched to re-use bedding. It was from these observations that we decided to apply the same questions to the equine industry.

A study conducted by Caitlin Price Youngquist of the Snohomish Conservation District, and funded by Western SARE is searching for the health benefits to horses with the use of composted stable waste as bedding. Preliminary examination has shown an increase in foot and leg health and a decrease in thrush, scratches and dermatitis seen on the horses in the study. General foot and leg health was also attributed to compost bedding by Dr. Hannah Mueller of Cedarbrook Veterinary Clinic and Northwest Equine Stewardship Center. She documented relief for a horse with chronic hives and a horse with a tracheotomy. The reduction of dust has been cited as a benefit to the horses suffering from heaves and other dust related ailments such as skin and respiratory irritations. The compost material has the unique quality of a large capacity for absorption while at an already higher level of moisture that makes the compost bedding less dusty. Both pellets and shavings exhibit this attribute.Youngquist’s assumption for the benefit composted bedding offers is based in the process itself. She states, “The compost has been through a very hot phase to kill all pathogens and parasites. It now has a thriving microbial population that competes aggressively with the fungal and bacterial pathogens that cause infections and irritations on skin and hooves (similar to the concept of a pro-biotic).”

Stable waste compost as bedding can be used in its entirety or screened to collect the larger remaining pieces of shavings for bedding, leaving the fines for soil amendment. Testing has shown in either case the composted material to have high absorbency, more so than green shavings. When mixed with 50% new or green shavings, the stall is at its most efficient for health and comfort for the horse. The composted material offers higher absorption, soaking up the urine off the stall floor. With a top dressing of new shavings the stall is aesthetically pleasing to the human eye, light in color and offering the horse a barrier to the wetter, compost material below. The compost bedding is odor free when reintroduced to the stall. The introduction of at least 50% new shavings also supports the ongoing composting system, refilling the system when it has its 40-50% reduction of volume and the eventual breakdown of the shaving pieces with multiple trips through the system. Continuing research is being done to understand the effect of pelletized bedding used in the bedding re-use loop without the introduction of a larger substance to affect the integrity of the material as it continues to be re –used.

The first test done was to measure the absorption ability of the three types of bedding mixes. Two inches of material was placed in a plastic container. The first test done on 2” of green shavings, the second test done on 2” of a 50/50 mix of green shavings and compost, and the third test done on 2” of compost. Each of the variations was weighed before the introduction of water. One gallon of water was poured over the material and allowed to stand for 2 minutes. The container was then drained of any standing water which was measured. The container was again weighed in each case after the water had been drained. This procedure allowed for the measurement of absorption by both the increase in weight and the volume of water not absorbed by the material.

The new shavings taken from a loose pile absorbed the least, the 50/50 mix the next higher amount and the compost bedding absorbed the most moisture. This is impressive when one considers that the density of compost bedding is higher before the introduction of the test water. The compost material is comprised of the same woody fiber as the shavings but the edges have softened and loosened, and it is possible that the breakdown of the resins, which can be hydro phobic, allows for additional absorption ability.

We also tested for the moisture content of each bedding type with a simple oven test. The material was measured by a two cup measuring cup and poured into a glass baking dish. The material was weighed before going into the oven, set at 200°. The material was then weighed again to determine the moisture content after 12 hours.

These preliminary tests were performed to study initial benefits noted with bedding re-use. These are not scientific studies and are only intended to show possible indications for the purpose of this paper and to encourage further study. With composting and bedding re-use, barns close the waste stream loop and create a value added product.

What Have We Learned?

The viability of composted stable waste to be re-used as bedding is proven to provide financial benefits by saving on the cost of material purchase and in the disposal of stable waste. It provides further savings in health care costs.

Laboratory Results for Composted Stable Waste

Future Plans

We will continue to support the Snohomish Conservation District study run by Caitlin Youngquist by supplying composted stable waste and collaboration.

We plan to run our dust measurement during the summer months when we actually have dust in the Pacific Northwest. A furnace filter attached to the intake side of an 18” x 18” fan would be left on at ground level in a newly bedded stall for three minutes while the horse was hand walked around the stall. This would be repeated for the three bedding variations. The filter would be weighed before being attached to the fan and again after the three minute period.

Study of pellets as bedding re-use material will be done, measuring the health benefits and the viability of the product over multiple uses.

A controlled trial on direct contact allergens will be conducted on the three bedding mixtures.

We will continue to educate the equine industry and encourage a broad scale adoption of this closed waste system.

Authors

Mollie Bogardus, MBA Sustainable Business, Equine Specialist, Green Mountain Technologies, Inc. and Michael Bryon Brown, President, Green Mountain Technologies, Inc.

Mollie Bogardus, mollie@compostingtechnology.com, Michael Bryon Brown, mbb@compostingtechnology.com

Additional Information

Bogardus, Mollie. “Equine Applications/Case Studies/ IOS Ranch and Fort Myer/Henderson.” Green Mountain Technologies. Green Mountain Technolgies, Inc., n.d. Web. 15 Mar. 2013. http://compostingtechnology.com/equine/.

Cohen, Jamie. “Composted Horse Manure: The Pros and Cons.” The Florida Horse Feb. 2013: 23. Print.

“Equine Applications.” Green Mountain Technologies- lab results. N.p., 12 Dec. 2012. Web. 1 Mar. 2013. http://compostingtechnology.com/equine.

LeaMaster, Brad, James R. Hollyer, and Jennifer L. Sullivan. “Composted Animal Manures: Precautions and Processing.” Cooperative Extension Service,College of Tropical Agriculture and Human Resources, University of Hawaiâ€˜i. University of Hawaii at Manoa, n.d. Web. 6 Mar. 2013. http://www.ctahr.hawaii.edu/oc/freepubs.

Price Youngquist, Caitlin. “Composted Horse Manure and Stall Bedding Pilot Project – YouTube.” YouTube. Snohomish Conservation District, 17 Jan. 2013. Web. 1 Mar. 2013. https://youtu.be/B91U5UjuaXI.

Schwartz, Mary, Jean Bonhotal, and A. Edward Stachr. “Use of Dried Manure Solids as Bedding for Dairy Cows.” Cornell Waste Management Institute. Cornell University, n.d. Web. 1 Oct. 2012. http://cwmi.css.cornell.edu>.

Wheeler, Eileen , and Jennifer Smith Zajaczkowski. “Horse Stable Manure Management.” Cornell Cooperative Extension, Orange County Equine, Saratoga County Equine. Penn State University, n.d. Web. 6 Mar. 2013. http://cceequine.org.

Zaborski, Ed. “Composting to Reduce Weed Seeds and Plant Pathogens – eXtension.” eXtension – Objective. Research-based. Credible.. University of Illinois at Urbana Champaign, 22 Oct. 2012. Web. 2 Oct. 2012. http://www.extension.org/pages/28585/composting-to-reduce-weed-seeds-and….

Acknowledgements

This report could not have been done without the support of Philippe Le Dorze at IOS Ranch. His interest and pursuit of knowledge pushed us to continue to search for improvements and greater knowledge.

The staff at Joint Base Myer/Henderson, Amy Fagan especially, were also willing participants in the pursuit of the perfect compost recipe. Paul Brezovec at Concurrent Technologies Corp was a tremendous support to the project and continues to encourage the use of Earth Flow vessels for other bases.

A special thanks to Caitlin Price Youngquist for her ongoing dedication, collaboration and interest in the phenomena of bedding re-use.

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2013. Title of presentation. Waste to Worth: Spreading Science and Solutions. Denver, CO. April 1-5, 2013. URL of this page. Accessed on: today’s date.