Tag: anaerobic digestion

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Demonstration of a Pilot Scale Leach-bed Multistage Digester for Treating Dry-lot Wastes

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Abstract

Dry-lot feedlot wastes have historically been a challenging feed-stock for digestion due to the dry recalcitrant nature of the waste, and the presence of settleable sand. Leach-bed dry digestion systems could theoretically circumnavigate these difficulties but poor hydraulic conductivities are noted in the literature. In addition to the poor hydraulic conductivities there are often serious problems with system stability and operation.  A leach-bed based design which addresses the hydraulic limitations of previous systems and utilizes a multiple process stages to enhance system stability is currently under development. By adding readily available inert shear stabilizers and biodegradable porosity improvers, hydraulic improvements have been demonstrated to be an order of magnitude higher than without the modifications.  By utilizing a multiple stage process the liquid leachategenerated from the leachate beds is treated through two stages, the buffering/storage tank and the high rate methanogenic reactor. The buffering tank is a tank for the leachate to reach chemical equilibrium and to store the leachate before it is precisely metered into the methanogenic tank.  Within the high rate methanogenic reactor compounds with the leachate are converted into methane which is removed and combusted. This system is demonstrated in a 48’ long refrigeration transport trailer which is essentially energy independent under continuously operation. This system will provide support for the validation of the technology with various wastes and will also serve as a research vessel for the continual optimization of this technology.
Front of the Pilot Unit

Is It Possible to Digest Dry or Solid Manure?

This new anaerobic digestion system has been designed from the ground up based on extension work carried out on Colorado dairy and beef facilities. Previous feasibility studies conducted on these sites indicated that conventional anaerobic digestion was not a recommended technology due to a variety of economic and technical parameters.

However, upon further review, it was found that these constraints were tied to specific technologies, not anaerobic digestion in general. Using an iterative design process, a digestion system was created which could effectively address these problems. In its most basic form, it will efficiently process difficult wastes like Colorado’s dry-lot manures as well as other more conventional waste streams.

What Did We Do?

Colorado State University has a pilot system located on the Foothills Campus. The purpose of this pilot unit is to gather data about the performance of the leachate bay reactor in an integrated system and to provide design criteria for scaling this concept. The system is currently in the inoculation stage. Using a consortium of animal manures and bedding waste generated onsite, the reactors are growing the bacteria needed before further testing can commence.

Intrinsic to the design is a three phased process that is tailored to the available substrates. Solid type wastes (Typically >20% total solids) are placed into the leachate bay reactor where liquid (leachate) is passed through, slowly striping away methane forming organic chemicals.
6kW Generator with Heat Exchanger for Heat Reactors with Waste Heat

Slurry wastes (Typically <20% total solids with high suspended solids) can pass into the second stage of the process- the leachate storage tank. This vessel acts as a pre digestion vessel, solids sedimentation basin, and storage tank for the pre-digestion products. Clarified leachate, rich with dissolved organic compounds, is then pumped into the final stage- the high rate reactor. In the high rate reactor process upset is mitigated by providing a very controlled flow rate of the acidic leachate into the reactor. This moderates the pH in the reactor, allowing the methane producing organisms to operate at maximum potential. Quickly degraded waste waters such as: milk processing water, run-off lagoon water, or nearby industrial wastes can be added directly to the high rate reactor.

What Have We Learned?

Solid wastes appropriate for the leachate bay reactor are dry-lot cattle manure, crop residues, equine and poultry manures, among many others. These types of wastes were the important drivers in the breakdown of technical and economic feasibility of conventional digestion systems. Due to the design of the leachate bay reactors though, many of these constraints were avoided and these wastes instead play a powerful role in this systems effectiveness by allowing digestion of often overlooked waste products. Related: Update on this project presented at the 2015 Waste to Worth conference in Seattle.
Manure Loading Dock with LBR

Future Plans

Extensive infrastructure has been built into this pilot unit to facilitate monitoring and logic control of this facility. Ongoing work will be to build out this sensing network. 

Important design parameters will be teased out of the collected data to guide the development of optimization models. With the use of these models, the system can be further modified. Potential technological enhancements include: nutrient recovery from leachate, various flushing procedures to reduce salt loading, and digestion of ligno-cellulotic by-products.

Authors

Sybil Sharvelle, Sybil.Sharvelle@colostate.edu

Lucas Loetscher, Graduate Reseach Assistant, Colorado State University

Sybil Sharvelle, Assistant Professor, Colorado State University

Acknowledgements

  • Colorado Agriculture Experiment Station
  • Colorado NRCS
  • Colorado Bioscience Discovery Grant
  • Colorado Governors Energy Office

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2013. Title of presentation. Waste to Worth: Spreading Science and Solutions. Denver, CO. April 1-5, 2013. URL of this page. Accessed on: today’s date.

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Money from Something: Carbon Market Developments for Agriculture

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Abstract
* Presentation slides are available at the bottom of the page.

For more than a decade, the potential to earn revenue from climate-saving activities in agriculture has been touted throughout farm-related industries. This presentation will assume a basic knowledge of the concept of carbon markets as a kind of ecosystem service market. The focus will instead be put on current market opportunities and the importance of learning from past mistakes. Included in the discussion will be carbon offset opportunities for methane capture from manure digesters and composting and nitrous oxide reduction from controls on nitrogen fertilization. Participants will learn about voluntary and compliance market opportunities and the value of offsets versus transactions costs in today’s markets. Sources of market information will also be discussed.

Topics:

  • Ecosystem services markets: Carbon credits and more.
  • Types of offsets relevant to livestock and crop producers (e.g., methane and nitrous oxide).
  • Rules of the road: How to read the key parts of project protocols.
  • Once and future markets: Consider the differences between voluntary and compliance markets.
  • Show us the money: Have any producers really made money from carbon markets?

Purpose

During the past decade, the potential to earn revenue from greenhouse gas reductions in agriculture, especially from anaerobic digestion projects, generated some enthusiasm for this emerging ecosystem market. In 2005, dairies in Washington and Minnesota received the first carbon credit payments for their digesters through the Chicago Climate Exchange (CCX), a pilot cap-and-trade market established in 2003. With the failure of the 111th Congress to complete passage of a national cap-and-trade law in the summer of 2010, the CCX closed shop. What has happened since that time? What is the potential today for livestock producers to benefit from carbon markets or carbon pricing? We look at current markets and summarize the opportunities.

What Did We Do?

The Washington State University (WSU) Energy Program monitors technology, policy and market developments about anaerobic digestion as part of its land-grant mission to support industry and agriculture in Washington state. Because of the potential value of digesters to dairy producers, we follow developments in a wide range of existing and potential ecosystem markets, including renewable energy and fuels, carbon/GHGs, nutrients, and water. Preparation for this presentation included surveys of academic and popular literature, interviews with project developers and market insiders, and analysis of the participation in carbon trading by existing livestock digester projects in the U.S.

What Have We Learned?

The existing landscape of livestock anaerobic digestion projects illustrates three major types or models of carbon market finance: utility-based programs, voluntary carbon markets and compliance-based cap-and-trade markets.

Utility-Based Opportunities

Vermont is home to at least 15 operational dairy-based digesters. Only two digesters serve farms with more than 2,000 cows. Of the balance, about half are below and half above 1,000 cows. All of the Vermont digesters produce renewable electricity and participate in one or more utility-based incentive programs. One example is the Vermont’s Sustainably Priced Energy Enterprise Development (SPEED) program, which establishes standard offer contracts between utilities and renewable energy project developers. The goal of the SPEED program is to support in-state production of renewable power from hydro, solar PV, wind, biomass, landfill gas and farm methane with an overall portfolio target of 20 percent by 2017.

A key mechanism of the program is the long-term (20-year) Standard Offer contract and default pricing for the different types of renewable power. Default prices were calculated to allow developers to recover their costs with a positive return on investment. The default prices established for the first two rounds of farm methane projects were $0.16/kWh and $0.14/kWh, respectively. This compares to an average retail price of $0.146/kWh for electricity in the state. The default prices do not account for the environmental attributes of the green power for farm methane projects.

Many of the Vermont digesters participate in the Cow Power Program, established by  the former Central Vermont Public Service (CVPS), now a part of Green Mountain Power, in 2004. The Cow Power Program offers customers the opportunity to purchase the environmental attributes (renewable energy and GHG reduction) from participating dairy digester projects at a rate of $0.04/kWh. This value was passed along to the suppliers of the dairy-based green power.

These two Vermont programs continue to operate in tandem and provide maximum benefit to Vermont’s diary digester projects. By one estimate, customers participating through the Cow Power program have provided to dairy digester operators more than $3.5 million in value for the environmental attributes created in the past eight years.

Other examples of this type of type of utility-based standard offer or incentive pricing for farm power can be found in North Carolina and Wisconsin.

Voluntary Carbon Offsets Opportunities

Voluntary carbon markets are built on decisions by utilities, corporations, and other businesses to offset their carbon footprint impacts through the purchase of third-party verified carbon credits. While the voluntary carbon market has suffered ups and downs, especially during the recent economic downturn, corporations continue to respond to pressures such as corporate stewardship policies or carbon disclosure programs that require accounting for environmental and greenhouse gas impacts. 

The voluntary market is inhabited by both nonprofit and for-profit organizations that bring sellers and buyers together. The types and value of offsets are more varied, depending on the appetites and budgets of the buyers.

For example, the voluntary carbon market has been a preferred option for Washington-based Farm Power, which has agreements with The Carbon Trust (Portland, OR) and Native Energy (Burlington, VT) for carbon credits generated from the capture and destruction of methane from its farm digester projects in Washington state. Both The Carbon Trust and Native Energy use designated registries and protocols, such as the Carbon Action Registry (CAR) or Verified Carbon Standard (VCS), as the vehicle through which credits are registered, verified, and eventually retired on behalf of their customers.

The Climate Trust – Retires registered carbon offsets on behalf of at least five Oregon-based utilities that are required by state law to offset the GHG impacts that occur from installing new power plants in the state. The Trust also sources offsets for the Smart Energy program created by NW Natural as an opportunity for customers to support production of “carbon-neutral” natural gas through farm-based biodigesters.

Native Energy – Has a diverse base of individual and business customers. They source carbon offsets for a wide range of large, environmentally conscious businesses, such as eBay, Stonyfield Farm, Brita, and Effect Partners, who provided some funding up front for offsets from Farm Power’s Rainier Biogas project. Offset values vary widely depending on demand, supply, and the “value” of the project’s story. In a few cases, offset values may loosely track the prices for compliance-grade carbon offsets with a discount for funding provided in advance of project implementation.

Compliance Cap-and-Trade Offsets Opportunities

Finally, the compliance market opportunity refers to cap-and-trade programs established by state governments to reduce GHG pollution. These are formal regulatory systems. The government establishes caps on GHGs for targeted sources and issues permits or allowances that are distributed, sold, or auctioned to regulated entities for each ton of emissions they generate. Allowances are typically tradable instruments, so entities can easily manage their allowance needs and accounts. The goal of cap-and-trade systems is to use market-based mechanisms to achieve pollution reductions at the lowest possible cost and with the least disruption to the economy.

Systems might also allow covered entities to use offsets generated voluntarily by non-covered entities to meet some portion of their emission reduction target. Allowed offsets are generated using approved protocols, verified by approved third-party verifiers, and registered/sold through approved registries. 

Two domestic cap-and-trade programs survived the past decade and are in operation today—the Regional Greenhouse Gas Initiative (RGGI), which involves nine Northeastern states, and the California market, established by Assembly Bill 32 (AB 32) and administered by the California Air Resources Board (CARB). Each of these systems operates under its own sets of rules.

The table below highlights features of these two market approaches.

Regional Greenhouse Gas Initiative (RGGI)

AB 32 – California Market

Nine states: Connecticut, Delaware, Maine, Maryland, Massachusetts, New Hampshire, New York, Rhode Island, and Vermont

California only (may establish a market connection with Ontario, Canada)

Covers the electricity sector: 200 power plants

Covers power and industrial entities that generate more than 25,000 metric tons of CO2e annually; will expand to include the transportation fuel sector in 2015

Allowances based on U.S. short tons of CO2

Allowances based on metric  tons of CO2

Allowances are auctioned

Allowances are auctioned, with a minimum floor price of $10/MtCO2e

Offsets are very limited – few types, very strict rules, only 3% of compliance allowed

Offsets are allowed in four categories: livestock methane, forestry, urban forestry, and ozone-depleting substances; entities may use offsets for up to 8% of their compliance obligation

Current auction prices: ~ $2.00

Current auction prices: ~$13.50; offset values are estimated to lag allowance prices by about 25%

 

Among farm digester project developers, interest in the California market is guarded. Agricultural methane capture and destruction is one of just four approved offset categories. The demand for these offsets could become strong, and the rules allow projects from any state to participate. On the other hand, the costs for monitoring equipment can be significant, $15,000 or more for start up, with similar sums every year for verification and registration.  These monitoring and transaction costs will tend to favor projects with larger livestock numbers (1,500+ dairy animal units, or AUs). To date, 60 existing digester projects have listed with the Climate Action Registry—a first step to participation in the California market. Of these projects, 36 have registered more than 800,000 verified carbon credits.

Conclusions:

Values for carbon (i.e., GHG reductions) can be observed in the marketplace and measured in terms of market goodwill or as prices for environmental attributes or carbon credits from voluntary and compliance markets.

Developers of smaller farm digester projects (<1,500 AUs) may find their best value through utility-based incentive programs or through participation in voluntary carbon markets.

Developers of larger farm digester projects (>1,500 AUs) should explore the potential costs and benefits of registering to participate as an offset project in the California carbon market.

Future Plans

The WSU Energy Program will continue to monitor market developments related to this topic and encourage livestock producers to consider methane capture and anaerobic digestion as means to control odors, manage nutrients, and produce valuable biogas resources.

Authors

Jim Jensen, Sr. Bioenergy and Alternative Fuel Specialist, Washington State University Energy Program jensenj@energy.wsu.edu

Additional Information

 

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2013. Title of presentation. Waste to Worth: Spreading Science and Solutions. Denver, CO. April 1-5, 2013. URL of this page. Accessed on: today’s date.

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Valuing Feedstocks for Anaerobic Digestion – Balancing Energy Potential and Nutrient Content

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Why Study the Interaction Between Energy and Nutrients for Digestion?

To improve the energy production and revenue generation, many farm digester operators are including off-farm feedstocks in the blend.  Off-farm feedstocks are raw materials with high carbon concentrations that can be degraded anaerobically.  Common off-farm feedstocks include food service or retail waste, food processing byproducts, residuals from biofuels production and FOG (fat, oil & grease) resulting from food preparation.  Typically, off-farm feedstocks have a higher energy potential when compared to manure.  Manures generally have biogas potential in the range of 280 to 500 L of biogas/kg of VS, compared to off-farm feedstocks which can range from 300 to 1,300 L of biogas/kg of VS [1].  In addition to the increased biogas production, revenue can also be generated from tipping fees collected for feedstock brought onto a farm.  The tipping fee is typically comparable to the cost of disposing of the material at a landfill or wastewater treatment plant. 

The purpose of this ongoing project is to evaluate the biogas potential and impact on nutrient management of off-farm feedstocks for anaerobic digestion.  

What Did We Do?

The Anaerobic Digestion Research and Education Center (ADREC) has carried out hundreds of biogas methane potential tests (BMP’s) over the past 5 years.  The purpose of the BMP is to evaluate if a feedstock is anaerobically degradable and predict the biogas production under ideal conditions.  As part of the biogas testing, many feedstocks were also characterized for their nutrient composition.

What Have We Learned?

While off-farm feedstocks do offer opportunities to improve the profitability of anaerobic digestion systems, operators must also consider the costs associated with bring material onto the farm.  Water contained in off-farm feedstock contributes to the manure volume and adds cost during land application.  Nutrients contained in feedstocks need to be measured and considered in the context of nutrient management planning.  In addition, the regulatory and record keeping requirements associated with off-farm feedstock should also be factored into any cost-benefit analysis.

Future Plans

ADREC is planning to continue the BMP evaluations as part its normal fee for service activities.

Authors

Dana Kirk, Specialist, Michigan State University, kirkdana@anr.msu.edu

Louis Faivor, Technician, Michigan State Univeristy

Additional Information

http://researchgroups.msu.edu/adrec/about

 

[1] KTBL.  2012.  Biogas Profitability Calculator.  http://daten.ktbl.de/biogas/showSubstrate.do?zustandReq=3#anwendung

 

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2013. Title of presentation. Waste to Worth: Spreading Science and Solutions. Denver, CO. April 1-5, 2013. URL of this page. Accessed on: today’s date.

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Design, Construction and Implementation of a Pilot Scale Anaerobic Digester at the University of Missouri-Columbia’s Swine Teaching and Research Farm

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* Presentation slides are available at the bottom of the page.

Abstract
Self-scraping system in hog confinement building.

Animal manure is often utilized by the American agriculture industry as fertilizer without considering the potential energy production. It is well established that on-farm anaerobic digestion (AD) can be effective in providing energy, reducing greenhouse gas emissions, and controlling air and water pollutions. Knowledge of the ADs on biogas production, digested and stored manure nutrients, and air emissions must reach parties of interest. A modular, pilot-scale, mesophilic AD system is being installed for the new swine finishing facility at University of Missouri-Columbia Research Farm.

The new AD design utilizes three insulated, reinforced fiber-glass tanks of 2500-gallon in size, which are commercially available. One tank is designed for feedstock storage and mixing, and the other two tanks are for digestion. The dual-tank set up provides research flexibility as either single stage with two-stream parallel replication or dual-stage single-stream experiments. The design employs small biogas (generated by the AD) boilers for heating the digester tanks and system building.  It also features a feedstock-digestate heat-exchanger for heat reclamation to reduce net energy input; which will be critical to the small and mid-size AD systems not generating electricity (no waste-heat from engines).
Valve control box (under construction). This allows extra manure and effluent to be discharged directly to the lagoon or to pump fresh manure directed back to the digester.

The system also includes a geothermal heat exchanger for biogas cooling to collect condensate in the biogas along with a small iron sponge to reduce H2S concentrations which improves the biogas quality. Excess biogas will be burned in boiler and the heat produced will be dissipated through a dual purpose radiator. The radiator provides building heat in winter and releases heat outside in summer. The goals of this project are to demonstrate AD for small and mid-size swine productions, quantify and characterize manure nutrient changes due to AD and storage, and develop baseline emission factors for raw and digested manure. This paper reports the design, construction and implementation of the AD system.

Why Study Small-Scale Anaerobic Digestion?

The purpose of this project is to establish a pilot scale, on-farm anaerobic digester (AD) that demonstrates and evaluates the potential energy production, manure management, and overall economic viability of such systems. This research will provide invaluable information for small to medium sized swine farms seeking viable energy alternatives, practical manure management practices and air quality improvements.

What Did We Do?
Current digester system enclosed in greenhouse.

Construction began in the Fall of 2012, at the University of Missouri-Columbia’s Swine Teaching and Research Farm. This modular, pilot-scale, mesophilic AD system is being constructed next to a four-room swine finishing research barn. Each of the finishing room has individual deep-pit storage, with a  pull-plug system for draining the manure to the lagoon. Manure scraper systems are installed in two of the rooms to more frequently collect the manure. The AD system is comprised of three insulated, reinforced fiber-glass tanks, each with a capacity of 2500-gallons. The first tank is designed for feedstock storage and pre-mixing, while the other two are for digestion. The dual tank set up allows flexibility for researchers to conduct experiments either with a single stage, two-stream parallel replication or dual-stage single-stream digestion process. The system employs a biogas (generated by AD) boiler for heating the digestion tanks to maintain continuity. A 3,000 gallon biogas bladder storage unit stores the biogas for a few hours. A feedstock-digestate heat exchanger is designed for heat reclamation to increase net energy output; which will be critical to a small to mid-size AD systems that do not generate electricity (no waste-heat from biogas engines). The boilers also supply heat to the AD housing through radiators, while the excess biogas will be flared off.

What Have We Learned?

Designing and implementing an AD system is complex and time consuming. It is very important to involve a good engineering or technical support team. If the barn is not designed to accommodate an AD system, significant consideration is needed to manage the manure collection and transport, and to maintain manure freshness and solids content. Project management is critical to consider planning and coorperation between the farm personnel and management, utility and construction companies, and the engineering support firm.

Future Plans

Pilot test will be conducted to examine and fine-tune the system. The AD system is designed for research and demonstration purposes. Submitted proposals include plans for studying the improved efficiency due to better design and heat-exchangers, effects of feedstock, co-digestion, feedstock pre-treatment on biogas production, and characterizing greenhouse gas emissions from untreated manure and AD-treated manure.

Authors

Brandon Harvey, Research Assistant, Agricultural Systems Management, University of Missouri bchfzf@mail.missouri.edu

Teng Lim, Assistant Professor, Agriculture Systems Management, University of Missouri. Kevin Rohrer, Engineer, Martin Machinery, LLC.

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2013. Title of presentation. Waste to Worth: Spreading Science and Solutions. Denver, CO. April 1-5, 2013. URL of this page. Accessed on: today’s date.

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From Waste to Energy: Life Cycle Assessment of Anaerobic Digestion Systems

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Abstract

In recent years, processing agricultural by-products to produce energy has become increasingly attractive due to several reasons: centralized availability of low cost by-products, avoiding the fuel vs. food debate, reduction of some associated environmental impacts, and added value that has the potential to generate additional income for producers. Anaerobic digestion systems are one waste-to-energy technology that has been proven to achieve these objectives.  However, investigation on the impacts of anaerobic digestion has focused on defined segments, leaving little known about the impacts that take place across the lifecycle. Current systems within the U.S. are dairy centric with dairy manure as the most widely used substrate and electricity production as the almost sole source for biogas end use.  Recently, there is more interest in exploring alternative feedstocks, co-digestion pathways, digestate processing, and biogas end uses.  Different operational and design practices raise additional questions about the wide reaching impacts of these decisions in terms of economics, environment, and operational aspects, which cannot be answered with the current state of knowledge.

Why Study the Life Cycle of Anaerobic Digestion?

Waste management is a critical component for the economic and environmental sustainability of the agricultural sector. Common disposal methods include land application, which consumes large amounts of land resources, fossil energy, and produces significant atmospheric GHG emissions. Proof of this is that agriculture accounts for approximately 50% of the methane (CH4) and 60% of the nitrous oxide (N2O) global anthropogenic emissions, being livestock manure one of the major sources of these emissions (Smith et al., 2007). In the last decades, the development of anaerobic digestion (AD) systems has contributed to achieve both climate change mitigation and energy independence by utilizing agricultural wastes, such as livestock manure, to produce biogas. In addition, it has been claimed that these systems contribute to nutrient management strategies by adding flexibility to the final use and disposal of the remaining digestate. Despite these advantages, the implementation of AD systems has been slow, due to the high investment and maintenance costs. In addition, little is still known about the lifecycle impacts and fate and form of nutrients of specific AD systems, which would be useful to validate their advantages and identify strategic and feasible areas for improvement.

The main goal of this study is to quantify the lifecycle GHG emissions, ammonia emissions, net energy, and fate and form of nutrients of alternative dairy manure management systems including land-spread, solid-liquid separation, and anaerobic digestion. As cow manure is gaining an important role within the biofuel research in the pursuit for new and less controversial feedstocks, such as corn grain, the results of this study will provide useful information to researchers, dairy operators, and policy makers.

What Did We Do?

Lifecycle sustainability assessment (LCSA) methods were used to conduct this research, which is focused in Wisconsin. The state has nearly 1.3 million dairy cows that produce approximately 4.7 million dry tons of manure annually and is the leading state for implemented agricultural based AD systems. Manure from a 1,000 milking cow farm (and related maintenance heifers and dry cows) was taken as the base-case scenario. Four main processes were analyzed using the software GaBi 5 (PE, 2012) for the base case: manure production and collection, bedding sand-separation, storage, and land application. Three different manure treatment pathways were compared to the base-case scenario: including a solid-liquid mechanical separator, including a plug-flow anaerobic digester, and including both the separator and the digester. The functional unit was defined as one kilogram of excreted manure since the function of the system is to dispose the waste generated by the herd. A cradle-to-farm-gate approach was defined, but since manure is considered waste, animal husbandry and cultivation processes were not included in the analysis (Fig. 1). Embedded and cumulative energy and GHG emissions associated with the production of material and energy inputs (i.e. sand bedding, diesel, electricity, etc.) were included in the system boundaries; however, the production of capital goods (i.e. machinery and buildings) were excluded.

Figure 1. System boundaries of the base case scenario (land-spread manure) and the three manure treatment pathways: 1) solid-liquid separation, 2) anaerobic digestion, 3) anaerobic digestion and solid-liquid separation.

Global warming potential (GWP) was characterized for a 100-year time horizon and measured in kg of carbon dioxide equivalents (CO2-eq). Characterization factors used for gases other than CO2 were 298 kg CO2-eq for N2O, 25 kg CO2-eq for abiotic CH4 based on the CML 2001 method, and 24 kg CO2-eq for biotic CH4. CO2 emissions from biomass are considered to be different from fossil fuel CO2 emissions in this study; the former recycles existing carbon in the system, while the latter introduces new carbon into the atmosphere. In this context, it will be assumed that CO2 emissions from biomass sources were already captured by the plant and will not be characterized towards GWP[1]. This logic was applied when characterizing biogenic methane as one CO2 was already captured by the plant, therefore, reducing the characterization factor from 25 kg CO2-eq to 24 kg CO2-eq. Even though ammonia (NH3) does not contribute directly to global warming potential, it is considered to be an indirect contributor to this impact category (IPCC, 2006).

Data was collected from different sources to develop lifecycle inventory (LCI) as specific to Wisconsin as possible, in order to maximize the reliability, completeness, and representativeness of the model. The following points summarize some of the data sources and assumptions used to construct the LCI:

  • Related research (Reinemann et al., 2010): This model provided data about animal husbandry and crop production for dairy diet in Wisconsin.
  • Manure management survey: The survey, sent to dairy farms in Wisconsin, has the objective of providing information related to manure management practices and their associated energy consumption.
  • In house experiments: laboratory experiments, conducted at the University of Wisconsin-Madison, provided characterization data about manure flows before and after anaerobic digestion and solid-liquid separation and manure density in relation to total solids (Ozkaynak and Larson, 2012).
  • Material and energy databases: National Renewable Energy Laboratory U.S. LCI dataset (NREL, 2008), PE International Professional database (PE, 2012), and EcoInvent (EcoInvent Center, 2007), which are built into GaBi 5. The electricity matrix used in this LCA represents the mix of fuels that are part of the electric grid of Wisconsin.
  • Representative literature review.

Biotic emissions from manure have been cited to be very site specific (IPCC, 2006) and even though the Intergovernmental Panel on Climate Change (IPCC) provides regional emission factors, they are only for CH4 and N2O. Specific GHG emission factors were developed for Wisconsin based on the Integrated Farm System Model (IFSM) (Rotz et al., 2011), and by using key parameters that affect emissions (e.g. temperature, volatile solids, manure management practices) for each stage of the manure management lifecycle.

What Have We Learned?

Emissions are produced from consumed energy and from manure during each stage of the manure management lifecycle. In the base-case scenario, manure storage is the major contributor to GHG emissions. In this scenario, a crust tends to form on top of stored manure due to the higher total solids content when compared to digested manure and the liquid fraction of the separated manure. The formation of this crust affects overall GHG emissions (e.g. crust formation will increase N2O emissions but reduce CH4 emissions). The installation of a digester reduces CH4 emissions during storage due to the destruction of volatile solids that takes place during the digestion process. However, some of the organic nitrogen changes form to ammoniacal nitrogen, increasing ammonia and N2O emissions posterior to storage and land application. Energy consumption increases with both anaerobic digester and separation, but net energy is higher with anaerobic digestion due to the production of on-farm electricity. The nutrient balance is mostly affected by the solid-liquid separation process rather than the anaerobic digestion process.

Future Plans

A comprehensive and accurate evaluation of the lifecycle environmental impacts of AD systems requires assessing the multiple pathways that are possible for the production of biogas, which are defined based on local resources, technology, and final uses of the resulting products.  A second goal of this research is to quantify the net GHG and ammonia emissions, net energy gains, and fate of nutrients of multiple and potential biogas pathways that consider different: i) biomass feedstocks (e.g miscanthus and corn stover), ii) management practices and technology choices, and iii) uses of the produced biogas (e.g. compressed biogas for transportation and upgraded biogas for pipeline injection) and digestate (e.g. bedding). This comprehensive analysis is important to identify the most desirable pathways based on established priorities and to propose improvements to the currently available pathways.

Authors

Aguirre-Villegas Horacio Andres. Ph.D. candidate. Department of Biological Systems Engineering, University of Wisconsin-Madison.  aguirreville@wisc.edu

Larson Rebecca. Ph.D. Assistant Professor. Department of Biological Systems Engineering, University of Wisconsin-Madison.

Additional Information

    • Ozkaynak, A. and R.A. Larson.  2012.  Nutrient Fate and Pathogen Assessment of Solid Liquid Separators Following Digestion.  2012 ASABE International Meeting, Dallas, Texas, August 2012

References

De Klein C., R. S.A. Novoa, S. Ogle, K. A. Smith, P. Rochette, T. C. Wirth,  B. G. McConkey, A. Mosier, and K. Rypdal. 2006. Chapter 11: N2O emissions from managed soils, and CO2 emissions from lime and urea application. In Volume 4: Agriculture, Forestry and Other Land Use. IPCC 2006, 2006 IPCC Guidelines for National Greenhouse Gas Inventories, Prepared by the National Greenhouse Gas Inventories Programme, Eggleston H.S., Buendia L., Miwa K., Ngara T. and Tanabe K. (eds). Published: IGES, Japan.

Ecoinvent Centre.2007. Ecoinvent Eata. v2.0. Ecoinvent Reports No.1-25. Swiss Centre for Life Cycle Inventories. Dübendorf.

National Renewable Energy Laboratory (NREL). 2008. U.S. Life-Cycle Inventory (LCI) Database.

Ozkaynak, A. and R.A. Larson.  2012.  Nutrient Fate and Pathogen Assessment of Solid Liquid Separators Following Digestion.  2012 ASABE International Meeting, Dallas, Texas, August 2012

PE International. 2012. Software-systems and databases for lifecycle engineering.

Reinemann D. J., T.H. Passos-Fonseca, H.A. Aguirre-Villegas, S. Kraatz, F. Milani, L.E. Armentano, V. Cabrera, M. Watteau, and J. Norman. 2011. Energy intensity and environmental impact of integrated dairy and bio-energy systems in Wisconsin, The Greencheese Model.

Rotz, C. A., M. S. Corson, D. S. Chianese, F. Montes, S.D. Hafner, R. Jarvis, and C. U. Coiner. 2011. The Integrated Farm System Model (IFSM). Reference Manual Version 3.4. Accessed on Nov, 2012. Available at: http://www.ars.usda.gov/Main/docs.htm?docid=8519

Smith, P., D. Martino, Z. Cai, D. Gwary, H. Janzen, P. Kumar, B. McCarl, S. Ogle, F. O’Mara, C. Rice, B. Scholes, O. Sirotenko. 2007: Agriculture. In Climate Change 2007: Mitigation. Contribution of Working Group III to the Fourth Assessment Report of the Intergovernmental Panel on Climate Change [B. Metz, O.R. Davidson, P.R. Bosch, R. Dave, L.A. Meyer (eds)], Cambridge University Press, Cambridge, United Kingdom and New York, NY, USA.

Acknowledgements

This work was funded by the Wisconsin Institute for Sustainable Agriculture (WISA-Hatch)

The authors are solely responsible for the content of these proceedings. The technical information does not necessarily reflect the official position of the sponsoring agencies or institutions represented by planning committee members, and inclusion and distribution herein does not constitute an endorsement of views expressed by the same. Printed materials included herein are not refereed publications. Citations should appear as follows. EXAMPLE: Authors. 2013. Title of presentation. Waste to Worth: Spreading Science and Solutions. Denver, CO. April 1-5, 2013. URL of this page. Accessed on: today’s date.

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Cayuga County Manure Digester Virtual Tour

Anaerobic digestion is a manure treatment system that produces biogas. There are many benefits of digestion such as reductions in: odor, pathogens, and greenhouse gases (climate change). Producing biogas from manure yields useful by-products.  The economics of digestion are dependent on state energy policies and co-digestion of off-farm wastes to generate revenue.

Cayuga County Regional Digester (New York)

This virtual tour highlights the Cayuga County Soil & Water Conservation District regional digester. This facility receives manure from multiple dairy farms. The regional digester model allows smaller farms (not large enough to build their own digester) or large farms unwilling to take on the complex management of a digester to participate.sign

For more information: Cornell case study (technical details) | NRCS Newsletter (construction photos and funding information)

  • Type of digester: Pressure differential (hydraulic mix)
  • Facility began operation: March, 2012
  • Feedstocks: dairy manure, food wastes, brown fat

How Does This Anaerobic Digester Work?

The hydraulic mix or pressure differential digester type is common in Europe, but is unique in the United States. The video below explains how the material moves through the digester.

Step By Step Through The Facility

Even though we refer to this facility as an “anaerobic digester” there are actually many pieces required to make this system work. The digester is one part. The presentation below works through the entire facility.

Virtual Tour Cayuga County Anaerobic Digester on Prezi

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The digester tank (photo above: left) has a capacity of one million gallons. It is estimated that 40-43,000 gallons will be added to the digester per day when it reaches full production capacity. The trucks carrying raw (undigested) manure from the farms enter on the right side of the building (photo above:right) and the manure is pumped into a holding tank (not visible in photo) and mixed with food waste.

To see the captions in the slideshow, select “full screen” (lower right side of the slide) and then click on show info (upper right corner). You can also visit this photo set at: http://www.flickr.com/photos/manure/sets/72157629690139615/

In the News

This digester has been in the news as the price of power has dropped and the financial side of the operation less viable.

  • Digester is shut down to re-evaluate business plan (Jan. 2015) More…
  • California company to take over Cayuga digester (June, 2015) More…

Recommended Reading on Anaerobic Digestion

Acknowledgements:

Author: Jill Heemstra, University of Nebraska Extension
Reviewers: Thomas Bass, Montana State University, David Schmidt, University of Minnesota and Liz Whitefield, Washington State University

A big thank you goes to the Cornell University dairy manure management team for organizing the 2012 “Got Manure?” conference that included a real life tour on which we were able to obtain the media for this virtual tour.

This virtual tour was created by the LPELC Beginning Farmer team through funding from the USDA National Institute for Food and Agriculture (NIFA) Beginning Farmer and Rancher Development program under award #2009-49400-05871

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Farm Energy Anaerobic Digestion and Biogas

 

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