Solid Manure Collection and Handling Systems

Solid manure is typically generated in systems where bedding is added to manure to absorb moisture and enhance environmental conditions in the production area. Solid manure can also result from drying conditions such as occur on the surface of a beef feedlot. Solid manure storage and handling is typically more forthright than liquid or slurry manure systems.

Solid Manure Collection

Solid manure is usually collected using scrapers, box scrapers, blades, front-end or skid-steer loaders or similar devices. Equipment sizes range from small blades suitable for tractors of 50 hp or less to large bucket loaders mounted on dedicated power units for operations generating large volumes of manure.

Solid Manure Handling

Solid manure is typically handled, transferred or transported in box-type vehicles (truck-mounted or pull-type) equipped with drag or apron chains to unload the material. Additionally, some type of fragmentation devices such as beaters, spinner plates or flails are usually employed at the unloading point to chop and spread the manure as it discharges from the vehicle. In some cases, large piston pumps or paddle-type barn cleaners are used to transfer solid manure from a production area to a manure storage area.

For more information, visit the Solid Manure Application Equipment page.

Authors: Charles Fulhage, University of Missouri and Joe Harner, Kansas State University

 

Poultry litter contains bedding to create manure mixture with as much as 50% solids.

 

 

 

 

Solid manure handling equipment should have heavy-duty characteristics and be able to operate in corrosive environments.

 

 

 

 

Box-type manure spreaders (left) with flails or beaters can handle manure containing large amounts of bedding.
Trucks spreading poultry litter (right) are equipped with spinner plates to spread the manure in a wide swath.

 

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Images CC 2.5 Charles Fulhage or Joe Harner

Liquid Manure Collection and Handling Systems

Handling and storage of liquid manure requires planning and consideration of the best fit for the entire system. Below are some descriptions of common liquid manure systems.

Systems Which Produce Liquid Manure

Liquid manure containing 5 percent solids or less generally results from the addition of washwater or rainwater to manure. Examples of liquid manure sources include lagoons, holding ponds and dairy parlor washwater.

Flush Systems

A typical example of a collection system resulting in liquid manure is the flush removal of manure from a dairy freestall barn. In this scenario dilute lagoon wastewater is pumped into flush tanks which in turn release the water into freestall alleys to wash the manure to the lagoon.

Flush water released into dairy freestall alleys dilutes manure and washes it to the lagoon.

Open Lots

Another form of dilute or liquid manure is runoff from lot surfaces. In these cases, most of the manure solids remain on the lot, or are removed by solids separation devices prior to a lagoon or holding pond that receives the runoff. The runoff then contains primarily fine suspended or dissolved solids that result in dilute liquid in the receiving basin.

Runoff holding ponds for beef feedlots typically contain dilute wastewater with less than 5% solids.

Equipment for Liquid Manure Handling

Liquid manure (less than 5% solids) is less difficult to handle hydraulically with pumps and pipes than the thicker slurry-type manure. Equipment designed to handle irrigation water is often suitable for handling the dilute wastewater found in liquid manure systems. However, operators often elect to use the same pumping and handling equipment for liquid manure as for slurry manure. This practice provides for the possible need to handle manure that may be occasionally thicker than anticipated and reduces the likelihood of plugging.

Irrigation

Conventional irrigation equipment may be suitable for handling dilute manure from certain lagoons or runoff holding ponds when the likelihood of encountering solids at problem levels is remote. In these cases, pumps designed for irrigation (typically more efficient than slurry manure pumps) will usually be acceptable for handling the wastewater.

Conventional irrigation pumps can handle manure wastewater with limited solids content.

Conventional irrigation application equipment can also be used to land apply dilute manure wastewater if solids levels are low enough to preclude plugging nozzles and orifices. Traveling guns have been used for many years for surface application of effluent from lagoons and runoff holding ponds. Traveling guns are applicable to small and irregular fields and thus find acceptance in areas where crop fields may be limited in size by terrain, timber or property boundaries. Center pivot systems are also able to handle dilute wastewater and are applicable where fields tend to be larger and reduced labor for land application is desired.

This traveling gun applies dilute manure wastewater to a growing crop as it travels across the field.

Center pivot irrigators can apply dilute manure wastewater with low labor input.

For additional information, see Liquid Manure Application and Irrigation Equipment

Authors: Charles Fulhage, University of Missouri, and Joe Harner, Kansas State University

Photos: CC 2.5 Charles Fulhage or Joe Harner

Waste to Worth Preview: Gypsum Bedding Risks and Rewards

In a preview of the useful topics that will be discussed and presented via posters and informational sessions at the Waste to Worth Conference in Seattle, a group of professors and extension professionals present about the use of gypsum in dairy bedding. This presentation was originally broadcast on February 27, 2015. More… Continue reading “Waste to Worth Preview: Gypsum Bedding Risks and Rewards”